负荷指示器弹性爪机构力学变形机理与结构优化研究OA
Mechanical deformation mechanism and structural optimization of load indicator elastic claw mechanism
弹性机构在海上完井防砂管柱工具中使用广泛,其力学变形机理对有效寿命、作业性能的可靠性有着重要影响.利用有限元仿真结合弹性爪力学性能实验开展负荷指示器弹性爪机构变形机理与结构优化研究.结果表明,弹性爪变形前期主要是局部塑性变形和冷作硬化;对比42CrMo材质和60Si2Mn材质弹性力循环加载实验,在相同工况条件下,60Si2Mn材质弹性爪使用次数要大于42CrMo材质的使用次数.进一步对60Si2Mn材质进行正交优化设计,得到最优结构为短槽半径7.0 mm、短槽中心距127.0 mm、长槽半径3.5 mm、长槽中心距199.0 mm,此时弹性爪过接箍的载荷约为1.995 t,在保证弹性爪刚度情况下,改变短槽半径可降低接箍过弹性爪所需的载荷.
The elastic mechanism is applied in offshore completion sand control tubular column tools,with its mechanical deformation mechanism exerting significant influence on the effective service life and operational reliability.This study investigates the deformation mechanism and structural optimization of the elastic claw mechanism in load indicators through a combination of finite element simulation and mechanical property experiments on the elastic claw.Findings demonstrate that the initial stage of elastic claw deformation is dominated by local plastic deformation and cold work hardening.Through comparative cyclic loading experiments of elastic force for 42 CrMo and 60 Si2Mn materials,it is revealed that under identical working conditions,the service life cycles of the elastic claw fabricated from 60 Si2Mn material exceed those of 42 CrMo.Further orthogonal optimization design for 60 Si2Mn material yields the optimal structure:short slot radius of 7.0 mm,short slot center distance of 127.0 mm,long slot radius of 3.5 mm,and long slot center distance of 199.0 mm.Under this configuration,the load for the elastic claw to pass through the coupling is approximately 1.995 t.Notably,adjusting the short slot radius while maintaining elastic claw stiffness can reduce the required load for the coupling to traverse the elastic claw.
彭程;陈少航;徐海珍;王宇鸣;纪海贞;王继伦
中海油田服务股份有限公司油田生产事业部,天津 300450中海油田服务股份有限公司油田生产事业部,天津 300450中海油田服务股份有限公司油田生产事业部,天津 300450中海油田服务股份有限公司油田生产事业部,天津 300450中海油田服务股份有限公司油田生产事业部,天津 300450中海油田服务股份有限公司油田生产事业部,天津 300450
能源科技
弹性爪力学变形结构优化有限元仿真
elastic clawmechanical deformationstructural optimizationfinite element simulation
《石油地质与工程》 2026 (1)
121-128,8
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