TMR电流传感器可靠性测试方法与失效退化分析OA
Reliability Testing Methods and Failure Degradation Analysis for TMR Current Sensors
为全面评估隧穿磁阻(tunneling magnetoresistance,TMR)电流传感器在严酷环境下的长期可靠性,建立涵盖多种应力因素的综合加速试验方法,对传感器开展高温、低温、湿热、温度循环及电磁扰动试验,并跟踪关键性能退化和物理失效机理.结果表明:TMR电流传感器在150 ℃贮存1 000h后灵敏度漂移绝对值≤5%,在85 ℃、相对湿度85%条件下老化1 000h后,零点输出漂移绝对值≤3%且无趋势性衰退;温度循环(-40 ℃↔125 ℃)和电快速瞬变脉冲群/浪涌冲击下均未出现功能失效.基于多应力寿命模型对典型运行条件进行寿命预测,传感器预期寿命可达数十年,满足电力设备长期可靠性要求.TMR电流传感器主要潜在失效模式为高温条件下的材料老化、湿热环境下封装失效可能引发的腐蚀以及雷击浪涌下的瞬态击穿.研究结果为TMR电流传感器的寿命评估和高可靠性设计提供了科学依据和参考.
To comprehensively evaluate the long-term reliability of tunneling magnetoresistance(TMR)current sensors under harsh environments,a multi-stress accelerated testing methodology was established.The test matrix includes high-and low-temperature storage,damp-heat aging,thermal cycling,and electromagnetic disturbance tests,while key perfor-mance drifts and physical failure mechanisms are continuously monitored.The results show that the absolute sensitivity drift is ≤5%after 1 000 h storage at 150 ℃,and the absolute zero-offset drift is ≤3%with no progressive degradation af-ter 1 000 h biased aging at 85 ℃ and 85%relative humidity(RH).No functional failures are observed during thermal cycling(-40 ℃ ↔ 125 ℃)or under electrical fast transient(EFT)and surge stresses.Based on multi-stress lifetime modeling,the lifetime is projected to be decades under typical ambient conditions by translating accelerated-test results to nominal use conditions,meeting long-term reliability requirements for power equipment.Dominant failure modes include material aging at high temperatures,corrosion induced by package degradation in humid environments,and transient die-lectric breakdown during lightning surges.This study provides a scientific basis for TMR sensor lifetime assessment and high-reliability design.
王冠鹰;梁先锋;赵鹏飞;邓庚会;程宇心;郭经红
中国电力科学研究院有限公司,北京 102209中国电力科学研究院有限公司,北京 102209工业和信息化部电子第五研究所,广州 510610工业和信息化部电子第五研究所,广州 510610中国电力科学研究院有限公司,北京 102209中国电力科学研究院有限公司,北京 102209
隧穿磁阻电流传感器多应力加速老化可靠性评估失效机理寿命预测
tunneling magnetoresistancecurrent sensormulti-stress accelerated agingreliability evaluationfailure mechanismlifetime prediction
《高电压技术》 2026 (2)
520-532,13
国家电网有限公司科技项目(5700-202358704A-3-3-JC).Project supported by Science and Technology Project of SGCC(5700-202358704A-3-3-JC).
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