基于脉冲涡流检测的铁磁性金属套管缺陷图像处理方法OA
Image processing method for defect images of ferromagnetic metal casings based on pulsed eddy current testing
油气开采中,铁磁性金属套管是保障油气通道安全的关键设施.但在高温高压环境下,深埋地层中的套管因冲刷和腐蚀易发生变形、扭曲甚至破损,从而导致重大经济损失和人员伤亡.因此,定期检测和维护在役油气井套管至关重要.脉冲涡流检测技术因高效、非接触及信息丰富,被广泛用于套管缺陷检测.然而,检测过程中存在大量噪声,进而影响缺陷检测图像的质量.为解决该问题,针对前期套管缺陷检测图像处理方法进行了研究,提出了基于二维经验模态分解(Bidimensional empirical mode decomposition,BEMD)的改进小波阈值降噪(Improved wavelet threshold denosing,IWTD)结合限制对比度自适应直方图均衡化(Contrast limited adaptive histogram equalization,CLAHE)的图像处理算法(BIC).该算法首先利用基于BEMD-IWTD对缺陷检测图像去噪,再通过CLAHE增强图像.为验证方法有效性,在含环状和局部缺陷的套管上开展缺陷检测实验,并进行图像处理.经BIC算法处理后,不同深度的环状缺陷可以有效区分,特别是由于噪声影响的1 mm和2 mm深度的缺陷;局部缺陷图像中,原本因噪声干扰难以识别的小尺寸缺陷得以有效识别,缺陷对比度Cd显著提升.实验结果表明,提出的BIC算法能有效抑制缺陷检测图像噪声,增强缺陷与背景对比度,提升缺陷的识别率和检测效果,为后续检测提供可靠的图像处理支持.
In oil and gas extraction,ferromagnetic metal casings serve as critical infrastructure to ensure the safety of hydrocarbon transport.However,under high-temperature and high-pressure conditions,casings buried deep underground are prone to deformation,twisting,and even rupture due to erosion and corrosion,potentially leading to significant economic losses and safety hazards.Therefore,regular inspection and maintenance of in-service well casings are essential.Pulsed eddy current testing(PECT)has been widely used for casing defect detection owing to its efficiency,non-contact nature,and rich information content.However,the presence of substantial noise during detection degrades the quality of defect detection images.To address this issue,we investigated image processing techniques for casing defect detection images and proposed an image processing algorithm(BIC)based on bidimensional empirical mode decomposition(BEMD),improved wavelet threshold denoising(IWTD),and contrast limited adaptive histogram equalization(CLAHE).The proposed method first applied BEMD-IWTD for noise suppression in defect detection images,followed by CLAHE for image enhancement.To validate the effectiveness of the method,defect detection experiments were conducted on casings with ring-shaped and local defects,and the acquired images were processed.After being processed with the BIC algorithm,ring-shaped defects of different depths could be effectively distinguished,especially the 1 mm and 2 mm deep defects that were previously affected by noise.In the local defect images,small-sized defects difficult to be identified due to noise interference were successfully recognized,and the defect contrast Cd was significantly improved.The results demonstrate that the proposed BIC algorithm effectively suppresses the noise in defect detection images,enhances the contrast between defects and the background,and improves defect recognition and detection accuracy,providing reliable image processing support for subsequent defect analysis.
邓勇;宋地霖;孙虎
西南石油大学 机电工程学院,四川 成都 610500||石油天然气装备技术四川省科技资源共享服务平台,四川 成都 610500西南石油大学 机电工程学院,四川 成都 610500||石油天然气装备技术四川省科技资源共享服务平台,四川 成都 610500西南石油大学 机电工程学院,四川 成都 610500||石油天然气装备技术四川省科技资源共享服务平台,四川 成都 610500
铁磁性金属套管无损检测脉冲涡流检测缺陷检测缺陷图像降噪缺陷图像增强
ferromagnetic metal casingnondestructive testing(NDT)pulsed eddy current testing(PECT)defect detectionimage denoisingimage enhancement
《测试科学与仪器》 2026 (1)
72-87,16
This work was supported by National Natural Science Foundation of China(No.62303385).
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