基于人工神经网络的超微量液滴分配参数配置规律与体积预测方法研究OA
Research on the Distribution Parameters and Volume Prediction Method of Ultrafine Droplets Based on Artificial Neural Network
微纳尺度的超微量胶液分配技术是高性能微纳封装、连接及装配制造领域迫切需求的核心技术之一,然而明确工艺参数对微液滴分配结果的作用规律,并实现对微滴尺寸与体积的准确预测,是精准调控工作参数以完成对微液滴分配体积准确控制的关键.本文针对课题组所研发的针转移式微量液滴分配系统,提出了一种基于人工神经网络分析点胶性能的方法.运用数值仿真方法分析移液针尖端直径、点胶距离、接触距离等加工参数对胶滴尺寸及表面质量的影响规律.并且,建立了微量液滴分配过程的神经网络预测模型,分析出实验参数对胶斑直径的相关性影响,进一步形成了工艺参数匹配方法.通过单变量实验,验证了由神经网络模型和数值仿真得到的工作参数影响规律理论结果,并通过正交实验进一步验证微量点胶神经网络经验模型的有效性和可靠性、以及工艺参数配置方法的可行性.
The micro-nano scale ultrafine gel distribution technology is one of the core technologies urgently needed in the field of high performance micro-nano packaging,connection and assembly manufacturing.However,it is the key to accurately control the working pa-rameters to achieve the accurate control of the microdroplet distribution volume by clarifying the action law of process parameters on the microdroplet distribution results and realizing the accurate prediction of the microdroplet size and volume.A method based on artificial neural network is proposed to analyze the dispensing properties of the needle transfer microdroplet distribution system developed.Nu-merical simulation is used to analyze the influence of pipetting needle tip diameter,dispensing distance,contact distance and other pro-cessing parameters on the size and surface quality of the drops.In addition,the neural network prediction model of microdroplet distribu-tion process is established,and the correlation effect of experimental parameters on the diameter of the glue spot is analyzed,and the process parameter matching method is further formed.Through univariate experiment,the theoretical results of working parameter influ-ence law obtained from the neural network model and numerical simulation are verified.Moreover,the validity and reliability of the em-pirical model of micro-dispensing neural network and the feasibility of the process parameter configuration method are further verified through orthogonal experiment.
迟成涛;刘慧芳;王文国;刘小江;许哲名;赵丁睿
沈阳工业大学机械工程学院,辽宁 沈阳 110870沈阳工业大学机械工程学院,辽宁 沈阳 110870北京汽车研究总院有限公司,北京 101399沈阳工业大学机械工程学院,辽宁 沈阳 110870沈阳工业大学机械工程学院,辽宁 沈阳 110870沈阳工业大学机械工程学院,辽宁 沈阳 110870
机械制造
微量点胶点胶分析人工神经网络正交试验
micro dispensingdispensing analysisartificial neural networksorthogonal test
《传感技术学报》 2026 (2)
295-301,7
国家自然科学基金项目(52175428)辽宁省教育厅重点项目(LJKZZ20220020)辽宁省研究生教育教学改革项目LNYJG2022067
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