基于TRIZ-AD的空心挂面盘条醒发装置设计OA
Design of a coiling and proofing device for hollow dried noodles via TRIZ-AD
针对空心挂面人工盘条醒发环节的效率低和劳动强度大等问题,提出一种基于TRIZ-AD集成创新设计方法的自动盘条醒发装置.采用九屏幕法对系统资源进行分析,推导出最终理想解,并明确客户需求;通过公理设计完成功能-结构映射形成设计方案,并结合TRIZ的矛盾矩阵与发明原理,解决设计矩阵中的耦合问题;通过ANSYS软件对关键零件进行静力学分析,利用RecurDyn软件构建往复盘条机构的多体动力学模型;制作实体样机并进行试验.结果表明,变节距锥形弹簧在极限位置的匝间距离变异系数为17.14%,往复盘条机构运动轨迹与理论轨迹误差<2%,满足设计要求;在面柱含水率为32%~35%的最优工艺条件下,面柱平均产量稳定在4.2 kg/min,粘连率≤0.14%,实现面柱的自动拉伸、盘放、醒发与输送.研究为空心挂面盘条醒发装置的设计提供新的技术思路.
To address the issues of low efficiency and high labor intensity in the manual coiling and proofing process of hollow dried noodles,an automatic coiling and proofing device based on the TRIZ-AD integrated innovative design method is proposed.The nine-screen method was used to analyze system resources,derive the ideal final result(IFR),and clarify customer needs.Through axiomatic design,the function-structure mapping was completed to form a design scheme.Combined with TRIZ contradiction matrices and inventive principles,coupling issues in the design matrix were resolved.Static analysis of key components was performed using ANSYS software,and a multi-body dynamics model of the reciprocating coiling mechanism was constructed using RecurDyn software.A physical prototype was fabricated and tested.The results showed that the coefficient of variation for the inter-turn distance of the variable-pitch conical spring at the limit position was 17.14%.The error between the motion trajectory of the reciprocating coiling mechanism and the theoretical trajectory was less than 2%,meeting the design requirements.Under the optimal process conditions with a dough stick moisture content of 32%~35%,the average yield of dough sticks stabilized at 4.2 kg/min,with a adhesion rate of≤0.14%.The device successfully achieved automatic stretching,coiling,proofing,and conveying of the dough sticks.This research provides a new technical approach for the design of coiling and proofing devices for hollow dried noodles.
侯炳华;寇子明;刘瑞;白秀秀
太原理工大学 机器人科学与工程学院,太原 030024||矿山流体控制国家地方联合工程实验室,太原 030024太原理工大学 机器人科学与工程学院,太原 030024||矿山流体控制国家地方联合工程实验室,太原 030024太原理工大学 机器人科学与工程学院,太原 030024||矿山流体控制国家地方联合工程实验室,太原 030024太原理工大学 机器人科学与工程学院,太原 030024||矿山流体控制国家地方联合工程实验室,太原 030024
轻工纺织
TRIZ公理设计空心挂面盘条设备结构设计
TRIZaxiomatic designhollow dried noodlescoiling equipmentstructural design
《包装与食品机械》 2026 (1)
68-76,9
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