PROTOS卷接机组排直鼓轮的吸附性能优化设计OA
Optimization design of the adsorption performance for the PROTOS aligning drum based on response surface methodology
针对PROTOS卷接机组的三元活性炭滤嘴段吸附不到位,导致掉落频发的问题,运用Fluent软件对排直鼓轮内部流场进行数值模拟,结合Box-Behnken响应面法,探究定位块开口高度、轮槽气孔半径及斜度对吸附性能的影响规律;并构建响应面预测模型,实现排直鼓轮结构优化设计.结果表明:当定位块开口高度4 mm、气孔半径2 mm、气孔斜度0°时,排直鼓轮吸附性能最佳;优化后,排直鼓轮流体出口处的静压值波动范围减小76.26%,最小静压值降低17.18%,整体吸附性能更加稳定;每台机组滤嘴段掉落次数由14.5次/d降至4.0次/d,降幅达72.4%.研究为卷接设备排直鼓轮性能的提升提供可靠技术路径.
To address the frequent falling issue of triacetin-activated carbon filter segments in PROTOS cigarette making and tipping units caused by inadequate adsorption,Fluent software was employed to perform numerical simulation of the internal flow field within the aligning drum.Combined with the Box-Behnken response surface methodology,the influence of the positioning block opening height,groove pore radius,and pore inclination angle on adsorption performance was investigated.A response surface prediction model was constructed to achieve optimized design of the aligning drum's structure.The results showed that the aligning drum achieved optimal adsorption performance with a positioning block opening height of 4 mm,a pore radius of 2 mm,and a pore inclination angle of 0°.After optimization,the fluctuation range of the static pressure at the fluid outlet of the aligning drum was reduced by 76.26%,and the minimum static pressure value decreased by 17.18%,indicating significantly improved overall adsorption stability.The daily occurrence of filter segment falling per unit decreased from 14.5 times to 4.0 times,representing a reduction of 72.4%.This research provides a reliable technical approach for enhancing the performance of aligning drums in cigarette making and tipping equipment.
王己锋;邱勇杰;张小杭;张志彬;李光杰;魏慧龙
龙岩烟草工业有限责任公司,福建 龙岩 364000龙岩烟草工业有限责任公司,福建 龙岩 364000龙岩烟草工业有限责任公司,福建 龙岩 364000龙岩烟草工业有限责任公司,福建 龙岩 364000龙岩烟草工业有限责任公司,福建 龙岩 364000福建理工大学 机械与汽车工程学院,福州 350118
轻工纺织
PROTOS卷接机组排直鼓轮三元活性炭滤嘴段定位块响应面法
PROTOS cigarette making and tipping unitaligning drumtriacetin-activated carbon filter segmentpositioning blockresponse surface methodology
《包装与食品机械》 2026 (1)
60-67,8
福建中烟工业有限责任公司科技项目(FJZYKJJH2023ZD031)
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