1100℃水氧环境下Mini-SiCf/BN/SiC的基体/界面/纤维一体化氧化机制OA
Matrix/Interface/Fiber Integrated Oxidation Mechanism of Mini-SiCf/BN/SiC in Water-oxygen Environment at 1100℃
SiCf/SiC复合材料具备耐高温、抗氧化、高强度等特性,在航空航天热防护领域具有重要应用前景.在服役条件下,材料需长期承受热、水、氧等多种环境因素的耦合作用,其失效机理和损伤规律极为复杂.本研究以SiCf/BN/SiC 迷你复合材料(Mini-SiCf/BN/SiC)为试材,通过多尺度宏/微观表征手段,探究其在 1100℃水氧耦合环境下的循环氧化行为,重点分析基体/界面/纤维一体化氧化机制.结果表明:氧化初期,试材基体表面生成无定型SiO2 玻璃层,表面相对光滑;随着氧化过程的持续,SiO2 结晶度逐渐提高,导致氧化层局部剥落,表面粗糙度先减小后增大.X射线显微镜分析结果表明,经循环氧化处理后,试材内部产生大量微小缺陷,缺陷总数呈数量级增加(约 107 倍),小尺寸缺陷主要分布于基体表面,且氧化产物对缺陷起到一定填充作用.试材拉伸性能在循环氧化前后未发生显著变化,平均拉伸强度分别为(328.47±32.84)和(343.27±35.71)MPa,这表明"强基体-弱界面"的协同氧化增韧机制仍有效.具体而言,平行于纤维轴方向,界面层和附近基体、纤维生成的 SiO2 和硼硅酸盐玻璃能够填充缺陷;垂直于纤维轴方向,基体内形成的动态"外层多孔可牺牲层-中层致密 SiO2-内层 SiC 基体"三维防护屏障,构成了基体/界面/纤维一体化氧化机制,可显著缓解热-水-氧环境下循环氧化对材料的侵蚀.
SiCf/SiC composites exhibit advantages such as high-temperature resistance,oxidation resistance and high strength,making them a"star"candidate material in the field of aerospace thermal protection.Under operational conditions,these materials are subjected to prolonged multiple coupled fields such as heat,water and oxygen,exhibiting complex failure mechanisms and damage evolution patterns.This study investigated the integrated oxidation mechanism of the matrix/interface/fiber in Mini-SiCf/BN/SiC composites under cyclic oxidation at 1100℃in a water-oxygen coupled environment by using multi-scale macro/micro characterization techniques.The results showed that during the initial oxidation stage,an amorphous SiO2 glass layer with relatively smooth morphology formed on the material surface.However,with an increase in crystallinity,localized spallation occurred in the oxide layer,causing the surface roughness to initial decrease and subsequent increase.X-ray microscope results showed that numerous micro-defects were generated within the material after cyclic oxidation,and the number of defects increased by orders of magnitude(about 107 fold).Majority of these micro-defects were mainly distributed on the matrix surface,and the oxidation products played a certain filling role in these defects.The tensile strength showed no significant variation before((328.47±32.84)MPa)and after((343.27±35.71)MPa)cyclic oxidation,indicating continued effectiveness of the synergistic toughening mechanism of"strong matrix-weak interface".These observations indicate that an integrated oxidation protection mechanism involving matrix,interface and fiber exists in the Mini-SiCf/BN/SiC,which is predicated on the filling of defects by SiO2 and borosilicate glass generated by its interface layer and adjacent matrix with fibers in the direction parallel to the fiber axis.Dynamic"outer porous sacrificial layer-middle dense SiO2-inner SiC matrix"is a three-dimensional protective barrier of the matrix in the direction perpendicular to the fiber axis.This dual-protection system substantially alleviates material degradation under cyclic thermal water oxidative conditions.
戚芳;刘辉;吴郑敏;陆毅;吴雯雯;王震
乌镇实验室,桐乡 314000乌镇实验室,桐乡 314000乌镇实验室,桐乡 314000乌镇实验室,桐乡 314000陕西师范大学 物理学与信息技术学院,西安 710000乌镇实验室,桐乡 314000
通用工业技术
Mini-SiCf/BN/SiC循环氧化高温水氧环境多尺度表征氧化机制
Mini-SiCf/BN/SiCcyclic oxidationhigh-temperature water-oxygen environmentmulti-scale representationoxidation mechanism
《无机材料学报》 2026 (3)
340-348,9
国家重点研发计划(2022YFB3707700)National Key R&D Program of China(2022YFB3707700)
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