首页|期刊导航|天然气工业|印刷电路板式LNG气化器热工水力性能数值模拟与优化

印刷电路板式LNG气化器热工水力性能数值模拟与优化OA

Numerical simulation and optimization on thermal-hydraulic performance of a printed circuit LNG vaporizer

中文摘要英文摘要

印刷电路板式换热器(Printed Circuit Heat Exchanger,PCHE)作为一种高效微通道换热器,因其结构紧凑、高效、安全可靠等优势,应用前景广阔,但目前对于波形通道PCHE的研究还相对减少.为此,采用正交数值实验对波形通道印刷电路板式LNG气化器(Printed Circuit Vaporizer,PCV)的热工水力性能进行优化,将振幅、波长、冷热通道截面形状作为数值正交实验因素,每个实验因素取 3 个水平进行正交实验,使用综合评价因子G作为优化指标.研究结果表明:①当振幅为 3 mm、波长为 25 mm、热通道为半圆形截面、冷通道为圆形截面时,PCV的综合性能最优;②波形通道通过周期性变化诱导流体核心区周期性迁移,有效减薄甚至破坏热边界层,从而实现换热强化;③流体热物性变化产生的浮升力会引发二次流与涡旋,而波形结构使涡旋位置发生周期性移动,进一步增强流体混合与对流换热;④正交实验方法可有效识别多几何参数中对性能影响显著的因素,实现高效优化.结论认为,所提出的优化模型与所得最佳结构参数,可为高效紧凑型LNG气化器的设计提供直接参考,对同类微通道换热器的结构优化与性能提升具有借鉴意义.

Printed circuit heat exchangers(PCHEs),as highly efficient microchannel heat exchangers,offer significant advantages such as compact structure,high efficiency,and reliable safety,which has promising application prospects.But the wave-channel PCHE has been rarely studied.In this study,orthogonal numerical experimental design was employed to optimize the thermal-hydraulic performance of a wave-channel printed circuit vaporizer(PCV)for LNG.Amplitude,wavelength,and cold/hot channel cross-sectional shape were selected as experimental factors,each with three levels.The comprehensive evaluation factor G served as the optimization criterion.The following results are obtained.First,PCV with an amplitude of 3 mm,a wavelength of 25 mm,a semicircular cross-sectional hot channel,and a circular cross-sectional cold channel exhibits the best overall performance.Second,the wave-channel PCV induces periodic disturbances on the internal fluid due to its cyclically varying channel geometry,causing the acceleration core to move periodically.This thins or even disrupts the boundary layer,thereby enhancing heat transfer efficiency.Third,changes in the thermal properties of the fluid generate buoyancy forces within the flow channel,inducing secondary flows that form vortices.The wave-shaped channel induces periodic migration of vortices,which can enhance fluid mixing,thereby intensifying convective heat transfer.Fourth,the orthogonal numerical experimental approach can effectively identify remarkable performance-influencing factors in multiple geometrical parameters,thus allowing for efficient optimization.In conclusion,the proposed optimization model and resulting optimal structural parameters offer direct references for the design of efficient and compact LNG vaporizers,and also provide valuable insights for the structural optimization and performance improvement of equivalent microchannel heat exchangers.

潘杰;翁嫣嫣;安雯;田可;李冉

西安石油大学管道工程学院||油气储运安全与节能陕西省高校工程研究中心西安石油大学管道工程学院陕西延长石油(集团)有限责任公司天然气研究院西安石油大学管道工程学院西安石油大学石油工程学院

能源科技

印刷电路板式气化器波形通道数值正交实验设计结构优化热工水力性能

Printed circuit vaporizerWave-channelNumerical and orthogonal experimental designStructural optimizationThermal-hydraulic Performance

《天然气工业》 2026 (2)

133-145,13

国家自然科学基金项目"带温差发电装置的翼型肋印刷电路板式LNG气化器热-流-电耦合机理研究及多目标优化""集成冷能温差发电装置的空温式气化器纵向翅片管热动态特性研究、能效分析及结构优化"(编号:52274064、51774237).

10.3787/j.issn.1000-0976.2026.02.013

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