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基于Ansys的带式输送机模拟摩擦系数研究OA

中文摘要英文摘要

带式输送机的运行阻力特性直接影响系统能耗和经济性,其中模拟摩擦系数f是关键参数.传统静态假设难以反映复杂工况下f的动态特性,为此文中研究不同法向载荷对f动态演变规律的影响.基于三元件Kelvin固体模型表征输送带黏弹性,利用Ansys Workbench建立了输送带-托辊系统的多物理场耦合瞬态结构有限元模型,系统模拟了不同载荷条件下输送带及托辊的接触力学行为,揭示了载荷对f的动态影响机制,为带式输送机的精确阻力计算、驱动功率优化选型和节能设计提供了理论依据.后续研究将考虑环境温度、物料特性及带速等因素,并探索动态f的实时预测算法集成至智能控制系统,有望进一步降低长距离输送机能耗 5%~8%.

The running-resistance characteristics of belt conveyors directly govern the energy expenditure and economic performance of the system,wherein the simulated friction coefficient f constitutes a pivotal parameter.Conventional static postulates fail to capture the dynamic evolution of f under intricate operating conditions.The influence of disparate normal loads upon the transient development of f was reviewed.Based on the three-element Kelvin solid model,the characterization of the viscoelastic properties of the belt was conducted,a multi-physics coupled transient structural finite-element model of the belt-idler system was erected within Ansys Workbench,enabling a systematic simulation of the contact-mechanical interaction between belt and idler across variable load regimes.The current research elucidates the dynamic influence mechanism of load upon f,furnishing a theoretical foundation for precise resistance calculation,rational selection of driving power,and energy-conserving design of belt conveyors.Subsequent research will incorporate environmental temperature,material characteristics,and belt velocity,and a real-time predictive algorithm for dynamic f will be embedded within the intelligent control system,anticipated to further curtail the energy consumption of long-distance conveyors by 5%-8%.

刘聪聪;姚艳萍;纪斌;李江华;路泽明

太原科技大学机械工程学院 太原 030024太原科技大学机械工程学院 太原 030024太原科技大学机械工程学院 太原 030024太原科技大学机械工程学院 太原 030024太原科技大学机械工程学院 太原 030024

机械制造

带式输送机模拟摩擦系数有限元分析载荷影响动态特性三元件Kelvin模型

belt conveyorsimulated friction coefficientfinite element analysisload effectdynamic characteristicsThree-element Kelvin model

《起重运输机械》 2026 (4)

29-33,5

中央引导地方科技发展资金项目"高效越野管带机节能与智能化关键技术研究及应用"(YDZJSX2025D053)、山西省科技成果转化引导专项"带式输送机鼓式全断面断带保护装置成果"(202304021301025)

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