硝化棉冲孔和切割工艺的热机械行为有限元分析OA
Finite element analysis of thermo-mechanical behavior in nitrocellulose punching and cutting processes
针对硝化棉在冲孔、切割等高风险加工过程中的热机械耦合行为,构建了融合三维非稳态温度场与Johnson-Cook本构模型的有限元分析体系,突破了传统金属加工模型对含能材料的适用性局限.通过建立多工艺统一仿真框架,量化揭示了摩擦热与塑性变形热对温度场/应力场的动态影响机制:冲孔过程因局部热积累致温升 12.1℃、应力峰值 52.1 MPa;切割过程因高应变率与刀具复合运动致温升峰值80.7℃、应力峰值154.4 MPa.发现2 类工艺热机械响应均处于硝化棉安全阈值内,验证了冲速3 000 mm/s、切速300 r/min高速加工参数的可行性.
To address thermo-mechanical coupling behavior in high-risk nitrocellulose processing operations such as punching and cutting,we established a finite element analysis framework integrating a 3D transient temperature field with a Johnson-Cook constitutive model,overcoming the applicability limitations of traditional metal machining models for energetic materials.By establishing a unified multi-process simulation framework,we quantitatively revealed the dynamic impact mechanisms of frictional heat and plastic deformation heat on temperature/stress fields:localized heat accumulation during punching caused a 12.1℃temperature rise and 52.1 MPa peak stress;high strain rates and complex tool motion during cutting resulted in a peak temperature of 80.7℃and a peak stress of 154.4 MPa.Demonstrating that thermo-mechanical responses in both processes remain within nitrocellulose's safety thresholds,we validated the feasibility of high-speed parameters of punching speed 3 000 mm/s and cutting speed 300 r/min.
姜学池;武新光;刘欣;杨向锦;陈元元;曹尚;周昊;侯静
南京理工大学 化学与化工学院,江苏 南京 210094西安北方惠安化学工业有限公司,陕西 西安 710300西安北方惠安化学工业有限公司,陕西 西安 710300西安北方惠安化学工业有限公司,陕西 西安 710300西安北方惠安化学工业有限公司,陕西 西安 710300西安北方惠安化学工业有限公司,陕西 西安 710300南京理工大学 化学与化工学院,江苏 南京 210094南京理工大学 化学与化工学院,江苏 南京 210094
化学化工
硝化棉热机械分析有限元加工安全性摩擦热
nitrocellulosethermo-mechanical analysisfinite elementprocess safetyfrictional heat
《南京理工大学学报(自然科学版)》 2026 (1)
98-104,7
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