叶片数对扬矿泵回流性能的影响研究OA
Study on influence of blade number on backflow characteristics of lifting pump
针对扬矿泵在紧急停泵后,因矿物颗粒沉降回流导致的流道堵塞问题,采用CFD-DEM耦合方法对扬矿泵停泵回流工况下内部固液两相流进行数值模拟,分析叶轮叶片数和导叶叶片数变化对颗粒浓度分布、颗粒回流时间、颗粒碰撞行为及回流通过率的影响,并通过试验验证了数值模拟的可靠性.结果表明,叶片数增加会加剧首级导叶内颗粒积聚与碰撞;优化叶片数匹配可显著改善性能,当叶轮叶片数为3、导叶叶片数由4增至5时,颗粒碰撞次数下降28.18%,回流通过率提升2.56%;在导叶叶片数为5时,叶轮叶片数由3增至4,碰撞次数进一步下降12.36%,回流通过率提升4.48%.研究结果为优化扬矿泵设计提供了理论依据.
To address the issue of flow channel blockage caused by mineral particle sedimentation and backflow in a lifting pump after an emergency pump shutdown,CFD-DEM coupling method was used to numerically simulate internal solid-liquid two-phase flow during pump shutdown backflow conditions.The effects of changes in the number of impeller blades and diffuser blades on particle concentration distribution,particle backflow time,particle collision behavior,and backflow pass-through rate were analyzed,and the reliability of the numerical simulation was verified through experiments.The results show an increase in the number of blades exacerbates particle accumulation and collisions in the first-stage diffuser;optimizing blade number matching can significantly improve performance.When the number of impeller blades is 3 and the number of diffuser blades increases from 4 to 5,particle collision count decreases by 28.18%,and backflow pass-through rate increases by 2.56%;when the number of diffuser blades is 5,increasing the number of impeller blades from 3 to 4 further reduces collision count by 12.36%and increases backflow pass-through rate by 4.48%.The research results provide a theoretical basis for optimizing the design of lifting pumps.
唐晓晨;赵杨;吴蔚;刘厚林;谈明高;蒋建珍
江苏振华海科装备科技股份有限公司,江苏 泰州 225500江苏大学 流体机械工程技术研究中心,江苏 镇江 212013成都航昇机电有限责任公司,成都 611730江苏大学 流体机械工程技术研究中心,江苏 镇江 212013江苏大学 流体机械工程技术研究中心,江苏 镇江 212013江苏振华海科装备科技股份有限公司,江苏 泰州 225500
机械制造
扬矿泵叶片数回流特性CFD-DEM耦合方法
lifting pumpblade numberbackflow characteristicsCFD-DEM coupling method
《流体机械》 2026 (1)
58-65,8
国家自然科学基金项目(51979124)泰州市重大科技成果转化项目(SCG202205)
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