大型立式混流泵磁流体密封设计及试验研究OA
Design and experimental study of magnetic fluid seal for large vertical mixed flow pump
针对大型立式混流泵存在的泄漏问题,结合具体工况,设计了一种便于拆装的剖分式磁流体密封装置;采用有限元分析软件对密封装置进行磁场仿真,通过拉丁超立方抽样方法在密封装置关键结构参数取值范围内设计训练样本,利用BP神经网络和遗传算法(GA)对结构参数进行寻优,并搭建实验台对优化后的密封装置进行耐压试验.结果表明:在密封间隙0.5 mm、极齿宽度1.0 mm、极齿槽宽4.95 mm、极齿高度4.85 mm时,密封装置的性能最优,其耐压值为0.871 MPa,相比优化前(0.437 MPa)提升了99.31%;在试验压力为0.2 MPa时,密封装置泄漏率低于规定的0.1 m3/h,满足气密性测试,其密封性能已达到技术要求.研究可为解决大型立式混流泵的密封问题提供参考.
Aiming at the leakage problem of large vertical mixed flow pump,combined with its specific working conditions,a split type magnetic fluid sealing device was designed for easy disassembly and installation,and the magnetic field simulation of the sealing device was carried out by using the finite element analysis software.Training samples were designed using latin hypercube sampling across the range of critical structural parameters.BP neural networks and genetic algorithms(GA)were utilized to optimize these parameters.An experimental rig was constructed to conduct pressure endurance tests on the optimized seal device.Results indicate optimal performance at a sealing gap of 0.5 mm,pole tooth width of 1.0 mm,pole tooth slot width of 4.95 mm,and pole tooth height of 4.85 mm,achieving a pressure resistance value of 0.871 MPa.This represents a 99.31%improvement over the pre-optimization value of 0.437 MPa.At a test pressure of 0.2 MPa,the leakage rate of the sealing device was below the required 0.1 m3/h,satisfying the airtightness test criteria.Its sealing performance has thus met the technical requirements.This research provides a reference for addressing sealing challenges in large vertical mixed flow pumps.
王鹏;朱维兵;张龙飞;夏远驰;颜招强;王和顺
西华大学 机械工程学院,成都 610039西华大学 机械工程学院,成都 610039自贡兆强密封制品实业有限公司,四川 自贡 643000西华大学 机械工程学院,成都 610039自贡兆强密封制品实业有限公司,四川 自贡 643000西华大学 机械工程学院,成都 610039
机械制造
立式混流泵磁流体密封神经网络遗传算法
vertical mixed flow pumpmagnetic fluid sealneural networkgenetic algorithm(GA)
《流体机械》 2026 (1)
16-22,7
四川省国际港澳台科技创新合作项目(2024YFHZ0338)
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