首页|期刊导航|流体机械|一种紧凑型微雾喷嘴雾化特性的试验研究

一种紧凑型微雾喷嘴雾化特性的试验研究OA

Experimental study on atomization characteristics of a compact micro-mist nozzle

中文摘要英文摘要

针对目前喷雾装置内部流道结构复杂、供液管路及接口多、占用空间大导致难以轻量化、紧凑化问题,提出基于入口流道、旋流腔和喷孔集成化的喷嘴结构设计理念,设计厚度5 mm的紧凑型微雾喷嘴,并搭建喷雾特性测量实验台,研究了紧凑型微雾喷嘴几何结构参数对雾化特性影响的规律.研究表明,流量和雾化角受喷孔直径影响较大;增大旋流腔直径会减小液膜破碎长度,有利于实现更短距离内的一次雾化过程;在15 mm的喷雾高度,紧凑型微雾喷嘴轴向速度峰值均大于10 m/s,出现在喷雾锥内部;旋流腔直径较小时,喷雾中心处的液滴轴向速度占比最大;喷孔直径较大时,轴向速度占比沿径向衰减放缓;紧凑型微雾喷嘴的液滴索特平均粒径小于40 μm,粒径和液滴数密度分布受旋流腔影响较小,喷孔直径的增大使得20 μm以下粒径占比增加了25%.研究为实现雾化装置一体化、高度集成化设计提供了新的思路.

To address the challenges of lightweight and compact design in current spray devices caused by complex internal flow channel structures,multiple liquid supply pipelines and interfaces,and large space occupation,a nozzle structure design concept based on the integration of the inlet channel,swirl chamber,and orifice was proposed.A compact micro-mist nozzle with a thickness of 5 mm was designed,and an experimental setup for measuring spray characteristics was established to investigate the influence of the compact micro-mist nozzle's geometric structural parameters on atomization characteristics.The research shows that the flow rate and spray angle are significantly affected by the orifice diameter.Increasing the swirl chamber diameter reduces the liquid film breakup length,which is beneficial for achieving the primary atomization process within a shorter distance.At a spray height of 15 mm,the peak axial velocity of the compact micro-mist nozzle is greater than 10 m/s,occurring inside the spray cone.When the swirl chamber diameter is small,the axial velocity proportion of droplets at the spray center is the largest.When the orifice diameter is large,the decay of the axial velocity proportion along the radial direction slows down.The sauter mean diameter of droplets from the compact micro-mist nozzle is less than 40 μm.The droplet size and droplet number density distribution are less affected by the swirl chamber.An increase in orifice diameter results in a 25%increase in the proportion of droplets with a size below 20 μm.This study provides a new approach for achieving integrated and highly compact designs of atomization devices.

闫锦东;陈华;周睿;程文龙

中国科学技术大学 热科学和能源工程系,合肥 230027中国科学技术大学 热科学和能源工程系,合肥 230027中国科学技术大学 热科学和能源工程系,合肥 230027中国科学技术大学 热科学和能源工程系,合肥 230027

机械制造

紧凑型喷嘴雾化特性集成化设计微雾雾化粒径分布

compact nozzleatomization characteristicsintegrated designmicro-mist atomizationdroplet size distribution

《流体机械》 2026 (1)

1-9,9

国家自然科学基金项目(52376153)

10.3969/j.issn.1005-0329.2026.01.001

评论