连续反应釜中间位芳纶制备过程的数值模拟OA
Numerical simulation of the polymerization process of poly(m-phenylene isophthalamide)in a continuous reactor
间位芳纶作为一种特种纤维材料,在服装、交通、体育、电器等众多领域有着广阔的应用前景.本文采用计算流体力学(CFD)方法耦合聚合反应动力学模型,对连续反应釜中的间位芳纶制备过程进行了数值模拟.分析了聚合工艺参数对于聚合物分子量大小的影响,以及反应物浓度、分子量分布、温度和黏度变化.结果表明,增加平均停留时间、增强溶剂吸酸能力有利于快速提升聚合物分子量.随着平均停留时间的增加,反应物在下桨处的聚集现象减弱,分子量分布向高分子量集中,反应釜底部低温区域与上方高温区域之间的温度梯度减小,浆液黏度显著增大.所建立的间位芳纶连续反应釜聚合模型为间位芳纶的连续化生产提供了理论指导,有助于工艺参数和反应釜几何结构的优化.
Poly(m-phenylene isophthalamide),as a special fiber material,has broad applications in many fields,such as clothing,transportation,sport,and electronics.This work established a model for poly(m-phenylene isophthalamide)polycondensation reaction process using computational fluid dynamics(CFD)methods coupling with polymerization reaction kinetics.The numerical investigation systematically examined the effects of key process parameters on polymer molecular weight,along with spatial distributions of reactant concentration,molecular weight distribution,temperature,and viscosity.The results indicated that increasing the mean residence time and enhancing the solvent's acid absorption capacity were beneficial for rapidly increasing the molecular weight of the polymer.As mean residence time increased,the aggregation phenomenon of the reactant at the bottom of the stirrer reduced;the polymer's molecular weight distribution concentrated towards higher molecular weight,the temperature gradient decreased,and the viscosity changed significantly.The established polycondensation model for the continuous reactor provided theoretical guidance for the continuous production of poly(m-phenylene isophthalamide)and aids in the optimization of process parameters and reactor geometric structure.
朱俊生;吕继平;宋西全;牟绍伟;刘定胜
大连理工大学化工学院,辽宁 大连 116024泰和新材集团股份有限公司,山东 烟台 264000泰和新材集团股份有限公司,山东 烟台 264000泰和新材集团股份有限公司,山东 烟台 264000大连理工大学化工学院,辽宁 大连 116024
化学化工
间位芳纶混合缩聚反应连续反应釜数值模拟
poly(m-phenylene isophthalamide)mixingpolycondensationcontinuous reactornumerical simulation
《化工进展》 2026 (2)
722-732,11
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