超高精度平面度误差的混合优化评定及应用OA
Hybrid optimization evaluation and application of ultra-high precision flatness error
针对传统智能优化算法在评定平面度误差时存在计算精度不足、收敛速度慢等问题,提出一种兼具高精度与高效率的平面度误差评定方法.通过设计一种以序列二次规划(Sequential Quadratic Programming,SQP)算法为主、粒子群优化(Particle Swarm Optimization,PSO)算法为辅的混合算法(PSO-SQP),以满足自研1 200 mm口径非接触式平面度检测仪对评定算法的严格要求.利用PSO算法的全局搜索能力进行初步粗搜索,快速获得一个接近全局最优的解作为SQP算法的优质初始点;针对精搜索阶段,利用自适应步长策略替代传统固定步长,从而在局部搜索中实现快速稳定收敛.实验结果表明,PSO-SQP混合算法对初始点偏差、采样规模及测量噪声具有良好的稳定性,与高精度三坐标测量机相比,评定结果差异小于7 nm.在实际工程应用中,对直径280 mm的平面镜进行评定,平面度评定结果与平面镜面形精度指标相符,验证了其工程实用性.PSO-SQP混合算法具有计算精度高、收敛速度快和稳定性好等优点,特别适用于超高精度、大数据量的平面度检测.
To overcome the limited computational accuracy and slow convergence of conventional intelli-gent optimization algorithms in flatness error evaluation,a high-precision and high-efficiency evaluation method is developed to satisfy the stringent algorithmic requirements of a self-developed 1 200 mm-aper-ture non-contact flatness measurement instrument.A hybrid PSO-SQP algorithm is proposed,in which Sequential Quadratic Programming(SQP)is employed as the primary framework and Particle Swarm Op-timization(PSO)is incorporated as an auxiliary global search strategy.The global exploration capability of PSO is leveraged to perform a coarse search and rapidly identify a near-global optimum,which is used as a high-quality initial point for SQP.An adaptive step-size strategy is introduced in the refinement stage to replace the conventional fixed step size,enabling rapid and stable convergence during local optimiza-tion.Experimental results indicate that the proposed PSO-SQP algorithm exhibits strong robustness to ini-tial-point deviations,sampling scale variations,and measurement noise.Relative to a high-precision coor-dinate measuring machine(CMM),the deviation of the evaluation results is below 7 nm.Engineering ap-plicability is further validated through the evaluation of a 280 mm-diameter flat mirror in a practical mea-surement scenario,where the obtained flatness is consistent with the specified surface form accuracy.Overall,the proposed algorithm provides high computational accuracy,fast convergence,and strong ro-bustness,offering a reliable and efficient solution for flatness error evaluation in precision manufacturing.
谭陆洋;齐天飞;武智渊;张弘治;贾学志;张雷
长光卫星技术股份有限公司,吉林 长春 130000长光卫星技术股份有限公司,吉林 长春 130000长光卫星技术股份有限公司,吉林 长春 130000长光卫星技术股份有限公司,吉林 长春 130000||中国科学院 长春光学精密机械与物理研究所,吉林 长春 130033长光卫星技术股份有限公司,吉林 长春 130000长光卫星技术股份有限公司,吉林 长春 130000
机械制造
精密测量平面度误差序列二次规划粒子群优化非接触式平面度检测仪
precision measurementflatness errorsequential quadratic programmingparticle swarm op-timizationnon-contact flatness measuring instrument
《光学精密工程》 2026 (3)
393-402,10
吉林省科技发展计划资助项目(No.20220201007GX)
评论