首页|期刊导航|农机化研究|采棉机打包箱摇臂组件轻量化设计

采棉机打包箱摇臂组件轻量化设计OA

Lightweight Design of the Swing Arm Assembly for Cotton Picker Baling Box

中文摘要英文摘要

为提升六行采棉打包一体机打包机构的工作性能,以其关键部件—摇臂组件为对象,结合尺寸优化与拓扑优化方法,开展打包箱摇臂组件轻量化设计,并对优化前后的静态与动态特性进行对比分析.通过优化设计,摇臂组件的侧板质量减少 21%,转动辊质量减少 20%,总质量降低 16%,具有显著的轻量化效果.同时,优化后最大变形量基本保持不变,最大等效应力降低 31.567 MPa,固有频率提高,组件的静态和动态特性均得到显著改善.这些改进在保持结构刚度和强度的基础上,减少了材料冗余,降低了能耗,提升了设备的工作效率和可靠性.试验结果表明,优化设计在增强组件性能的同时具备较高的可行性和实用性.本研究为农业机械关键部件的轻量化设计提供了有效手段,并为采棉设备的性能提升与创新发展提供了技术支撑.

In order to enhance the working performance of the baling mechanism of the six-row cotton harvesting and ba-ling integrated machine,the key component-rocker arm assembly was taken as the object,the lightweight design research of the rocker arm assembly of the packaging box was carried out by combining size optimization and topology optimization methods.Meanwhile,a comparative analysis of the static and dynamic characteristics before and after optimization was conducted.Through the optimized design,the mass of the side plate of the rocker arm assembly was reduced by 21%,the mass of the rotating roller was reduced by 20%,and the total mass was decreased by 16%,achieving a significant light-weight effect.At the same time,the maximum deformation remains essentially unchanged after optimization,the maximum equivalent stress was reduced by 31.567 MPa,and the natural frequency was increased,indicating that both the static and dynamic characteristics of the assembly had been significantly improved.These improvements reduce material redun-dancy and energy consumption while maintaining structural stiffness and strength,thereby enhancing the work efficiency and reliability of the equipment.Experimental results demonstrated that the optimized design not only enhanced the per-formance of the assembly but also possessed high feasibility and practicability.This study provided an effective method for the lightweight design of key components of agricultural machinery and offered support for the performance improvement and innovative development of cotton harvesting equipment.

孙奎;谢方平;伍涛;文世昌;凡遵金;肖霄;蔺欣欣

湖南农业大学 机电工程学院,长沙 410128||中国铁建重工集团股份有限公司,长沙 410128湖南农业大学 机电工程学院,长沙 410128||智能农机装备湖南省重点实验室,长沙 410128中国铁建重工集团股份有限公司,长沙 410128中国铁建重工集团股份有限公司,长沙 410128中国铁建重工集团股份有限公司,长沙 410128湖南农业大学 机电工程学院,长沙 410128中国铁建重工集团股份有限公司,长沙 410128

农业科技

采棉打包机摇臂组件轻量化拓扑优化ANSYS

cotton picking and baling machineswing arm assemblylight-weightingtopology optimizationANSYS

《农机化研究》 2026 (6)

52-58,7

新疆维吾尔自治区重大科技专项(2022A02010)

10.13427/j.issn.1003-188X.2026.06.007

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