贝氏体合金钢道岔补焊工艺研究OA
Research on welding repair process of bainitic alloy steel turnouts
为解决有轨电车贝氏体钢道岔直尖轨座的裂纹问题,采用同材质贝氏体合金钢毛坯及合金钢组合辙叉心轨专用焊条(JD937),开展了贝氏体合金钢道岔补焊工艺研究.结果表明:经工艺补焊后,母材与焊缝、焊缝层间结合良好;母材组织以贝氏体为主,焊缝组织主要为贝氏体及残留奥氏体;焊缝硬度与母材匹配良好,焊接接头硬度分布均匀,焊缝冲击韧度满足使用要求.针对补焊试件中出现的缺陷及现场作业中的技术问题,提出了相应解决措施,对贝氏体合金钢道岔的补焊工艺研究与工程应用具有参考意义.
In order to address the crack issues in the straight switch rail seat of bainitic steel railway turnouts for trams,a repair welding process for bainitic alloy steel turnouts was conducted using bainitic alloy steel blanks of the same material and specialized welding electrodes for alloy steel combined frog point rails(JD937).The results showed that after the repair welding process,the bonding between the base metal and the weld,as well as between weld layers,was satisfactory.The microstructure of the base metal was primarily bainitic,while the weld microstructure consisted mainly of bainite and retained austenite.The hardness of the weld matched well with that of the base metal,with a uniform hardness distribution across the welded joint.The impact toughness of the weld met the required service standards.Corresponding solutions were proposed for defects observed in the repair-welded specimens and technical issues encountered during field operations.This study provides valuable insights for both research and engineering applications of repair welding processes for bainitic alloy steel turnouts.
谢祖飞;王振伟;王建轩;孙野;崔琨喨;李威
中铁山桥集团有限公司 河北秦皇岛 066205中铁山桥集团有限公司 河北秦皇岛 066205中铁山桥集团有限公司 河北秦皇岛 066205中铁山桥集团有限公司 河北秦皇岛 066205中铁山桥集团有限公司 河北秦皇岛 066205中铁山桥集团有限公司 河北秦皇岛 066205
贝氏体合金钢补焊JD937焊条硬度金相组织线路作业
bainitic alloy steelwelding repairelectrode JD937hardnessmetallographic structureline operation
《金属加工(热加工)》 2026 (2)
55-60,6
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