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高温激光-仅线圈式表面波EMAT优化设计及应用OA

Optimal design and application of high-temperature laser coil-only Rayleigh wave EMAT

中文摘要英文摘要

针对传统永磁体式/含液冷永磁体型电磁超声换能器(EMAT)体积大、永磁体高温易消磁、难以持续耐高温检测等问题,提出了一种可用于高温持久在线监测的激光-仅线圈式表面波(RW)EMAT检测方法.建立了基于表面约束机制的铝合金激光-仅线圈式RW EMAT检测过程的场路耦合分析有限元模型,采用正交试验法,分析了仅线圈式RW EMAT励磁线圈等关键设计参数对RW检测幅值、波包宽度的影响,据此获取了仅线圈式RW EMAT最佳设计参数组合并进行了实验验证.研制了激光-仅线圈式RW EMAT高温在线检测系统,并进行了20~500℃高温铝合金表面裂纹缺陷在线检测实验.结果表明,接收线圈(曲折线圈)的导线分裂数、线圈匝数分别对仅线圈式RW EMAT接收信号幅值、波包宽度起主要影响,优化后的仅线圈式RW EMAT接收幅值提高1.67倍;进一步地,应用差分电路装置并将激光线光源宽度与仅线圈RW EMAT曲折线圈匝间距匹配后能实现500℃高温铝合金表面裂纹缺陷的在线检测.所提方法为激光-仅线圈式RW EMAT高温在线无损检测与监测提供了理论支撑、技术指导.

Aimed at the problems of traditional permanent magnet or liquid-cooled permanent magnet type Electro-Magnetic Acoustic transducer(EMAT),such as large volume,easy demagnetization of permanent magnet at high temperature and difficulty in sustained high temperature detection,a laser coil-only Rayleigh Wave(RW)EMAT detec-tion method for high-temperature-sustained on-line monitoring is proposed.A finite element model for field-circuit cou-pling analysis of the aluminum alloy laser coil-only RW EMAT detection process based on the surface constraint mechanism was established,and the effects of key design parameters such as the excitation coil of the coil-only RW EMAT on the amplitude and wave packet width of the RW detection were analyzed by using orthogonal experimental method,according to which,the optimal design parameter combinations of the coil-only RW EMAT was obtained and verified by experiments.The laser coil-only RW EMAT high-temperature on-line detection system was developed,and the on-line detection experiment of surface crack defects of high-temperature aluminum alloy at 20-500℃was carried out.The results show that the number of wire splitting and coil turns of the receiving coil(meander coil)have a major influence on the received signal amplitude and wave packet width of the coil-only RW EMAT,respectively.The receiv-ing amplitude of the optimized coil-only RW EMAT is increased by 1.67 times.Furthermore,the on-line detection of surface crack defects of 500℃high-temperature aluminum alloy can be realized by using the differential circuit device and matching the width of the laser line light source with the turn spacing of the coil-only RW EMAT coil.The proposed method provides theoretical support and technical guidance for laser coil-only RW EMAT high-temperature on-line non-destructive testing and monitoring.

董利飞;邓子辰;卢超;石文泽;何盼;陈巍巍

西北工业大学 航空学院,西安 710082||南昌航空大学 无损检测技术教育部重点实验室,南昌 330063西北工业大学 航空学院,西安 710082南昌航空大学 无损检测技术教育部重点实验室,南昌 330063南昌航空大学 无损检测技术教育部重点实验室,南昌 330063南昌航空大学 无损检测技术教育部重点实验室,南昌 330063南昌航空大学 无损检测技术教育部重点实验室,南昌 330063

航空航天

高温检测激光仅线圈式RW EMAT表面约束场路耦合正交试验

high-temperature detectionlasercoil-only RW EMATsurface constraintfield-circuit couplingor-thogonal test

《航空学报》 2026 (3)

290-307,18

中央军民融合专项转移支付项目(GT202408141)国防基础科研计划(JCKY2022401C005)江西省主要学科学术和技术带头人培养计划——青年人才项目(20225BCJ23023)江西省杰出青年基金(20212ACB214010) Central Military-civil Integration Special Transfer Payment Project(GT202408141)National Defense Basic Research Projects(JCKY2022401C005)Training Program for Academic and Technical Leaders of Major Disciplines in Jiangxi Province(20225BCJ23023)Jiangxi Province Founds for Distinguished Young Youths(20212ACB214010)

10.7527/S1000-6893.2025.31970

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