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激光冲击海缆软接头拉伸疲劳性能研究OA

Study on Tensile and Fatigue Properties of Submarine Cable Flexible Joints Treated by Laser Shock Peening

中文摘要英文摘要

针对海底电缆柔性接头铜导体的接头区域易发生断裂疲劳失效的问题,探究激光冲击强(LSP)化技术对海缆软接头铜导体拉伸、疲劳性能的影响.利用自主研发的移动式智能激光锻造增材修复系统对接头区域进行不同能量的激光冲击处理,对冲击后的试样进行拉伸和疲劳试验,分别测量表面显微硬度、残余应力分布情况、拉伸性能、疲劳寿命及断裂微观组织演变情况.结果表明:激光冲击处理显著提高了焊接接头的显微硬度、静态力学性能,并改善了表面应力状态,疲劳寿命也得到了大幅提高.经3.5 J激光冲击后,焊缝区域表面显微硬度相比于未冲击试样提升约40.6%,残余拉应力转变为残余压应力;接头抗拉强度提高至264 MPa,屈服强度达228 MPa;在113 MPa应力水平下,疲劳寿命最高提升176.2%.同时,研究也揭示了激光冲击提升疲劳性能的微观机制,激光冲击诱导的梯度微观组织与引入的高幅值残余压应力协同作用,有效抑制裂纹萌生、延缓扩展,从而显著提高铜导体焊接接头的综合力学性能与疲劳寿命.

Aimed at the problem that the joint area of copper conductors in submarine cable flexible joints is prone to fracture fatigue failure,the effects of laser shock peening(LSP)on the tensile and fatigue properties of copper conductors in submarine cable flexible joints are investigated.The self-developed laser shock peening equipment is utilized to subject the joint area to laser shock treatment at different energy levels.Tensile and fatigue tests are then performed on the treated specimens.The surface microhardness,residual stress distribution,tensile properties,fatigue life,and evolution of the fracture microstructure are measured respectively.The results indicate that the microhardness and static mechanical properties of the welded joint are significantly enhanced by laser shock treatment,while the surface stress state is improved.A substantial increase in fatigue life is also achieved.After laser shock peening at 3.5 J,the surface microhardness in the weld zone is increased by approximately 40.6%compared to the untreated specimen,and the residual tensile stress is transformed into residual compressive stress.The tensile strength of the joint is enhanced to 264 MPa,while the yield strength reaches 228 MPa.At a stress level of 113 MPa,the fatigue life is improved by up to 176.2%.Simultaneously,the microscopic mechanism by which laser shock peening enhances fatigue performance is revealed.The synergistic effect between the gradient microstructure induced by laser shock and the high-magnitude residual compressive stress introduced by laser shock peening effectively suppresses crack initiation and delays crack propagation,thereby significantly enhancing the comprehensive mechanical properties and fatigue life of the copper conductor welded joint.

廖新隆;王健宏;邹璟;刘利刚;张永康;林超辉;王佳佳

广东工业大学机电工程学院,广州 510006||广东工业大学广东省海洋能源装备先进制造技术重点实验室,广州 510006广东工业大学机电工程学院,广州 510006广东工业大学机电工程学院,广州 510006南海海缆有限公司,广东 汕尾 516500广东工业大学机电工程学院,广州 510006||广东工业大学广东省海洋能源装备先进制造技术重点实验室,广州 510006广东工业大学机电工程学院,广州 510006||广东工业大学广东省海洋能源装备先进制造技术重点实验室,广州 510006南海海缆有限公司,广东 汕尾 516500

矿业与冶金

海缆软接头激光冲击强化铜导体疲劳特性

submarine cablelaser shock peeningcopper conductorfatigue property

《机电工程技术》 2026 (3)

6-11,6

广东省海洋经济发展(海洋六大产业)专项资金项目(GDNRC[2024]50)

10.3969/j.issn.1009-9492.2026.03.002

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