热电制冷主动温控对双通道非制冷红外SF6检漏系统性能的提升OA
Performance enhancement of a dual-channel uncooled infrared SF6 leak detection system via thermoelectric active temperature control
针对一套基于非制冷红外探测器的双通道红外探测系统,在六氟化硫(SF6)气体泄漏检测中因探测器温度波动导致的性能下降问题,本研究为其设计并集成了一套基于热电制冷器(TEC)的主动温控模块以提升其稳定性.通过实验测量与热场仿真相结合的方法优化了TEC的空间布局,并构建了基于PID算法的闭环温控系统.实验结果表明,所集成的温控模块显著提升了系统性能:系统稳态灰度标准差降低了40.87%,线性误差由7.253 4%降至0.660 4%,噪声等效温差(NETD)由14.379 mK优化至11.597 mK,性能提升19.35%.在SF6气体检测应用中,平均相对对比度、信噪比和气体像素占比分别提升了123%,56%和77%.该改进方法有效抑制了温度波动的影响,在提升基础成像质量的同时大幅增强了SF6气体检测能力,验证了其在电力设备巡检等领域的工程应用潜力.
To address performance degradation caused by detector temperature fluctuations in a dual-chan-nel infrared imaging system for sulfur hexafluoride(SF6)gas leak detection,this study developed an active temperature control module based on a Thermoelectric Cooler(TEC)to enhance its stability.The opti-mal spatial layout of the TEC was determined by combining experimental measurements with thermal field simulations,and a closed-loop control system governed by a PID algorithm was implemented.Compara-tive experiments demonstrated that the integrated control module significantly enhances the system perfor-mance.Regarding imaging quality,the steady-state standard deviation of the grayscale value is reduced by 40.87%,the linearity error is decreased from 7.253 4%to 0.660 4%,and the Noise Equivalent Temper-ature Difference(NETD)is improved by 19.35%,from 14.379 mK to 11.597 mK.In the SF6 gas detec-tion application,the average relative contrast,signal-to-noise ratio,and gas pixel ratio are increased by 123%,56%,and 77%,respectively.This enhancement method effectively suppresses the adverse ef-fects of temperature fluctuations,substantially improving SF6 gas detection capability while enhancing the fundamental imaging quality,and validating a feasible technical pathway for developing high-performance,low-cost portable gas leak detection instruments.
司文荣;赵莹莹;傅晨钊;李杨;厉奔;虞益挺
国网上海市电力公司电力科学研究院,上海 200437国网上海市电力公司电力科学研究院,上海 200437国网上海市电力公司电力科学研究院,上海 200437浙江省高性能MEMS芯片规模制造技术重点实验室,宁波市光学微系统及应用技术重点实验室,西北工业大学宁波研究院,浙江 宁波 315103||空天微纳系统教育部重点实验室,陕西省微纳机电系统重点实验室,西北工业大学机电学院,陕西 西安 710072浙江省高性能MEMS芯片规模制造技术重点实验室,宁波市光学微系统及应用技术重点实验室,西北工业大学宁波研究院,浙江 宁波 315103||空天微纳系统教育部重点实验室,陕西省微纳机电系统重点实验室,西北工业大学机电学院,陕西 西安 710072浙江省高性能MEMS芯片规模制造技术重点实验室,宁波市光学微系统及应用技术重点实验室,西北工业大学宁波研究院,浙江 宁波 315103||空天微纳系统教育部重点实验室,陕西省微纳机电系统重点实验室,西北工业大学机电学院,陕西 西安 710072
机械制造
红外成像六氟化硫非制冷探测器温度控制热电制冷双通道系统
infrared imagingSulfur hexafluoride(SF6)uncooled detectortemperature controlther-moelectric coolingdual-channel system
《光学精密工程》 2026 (2)
201-217,17
国网上海市电力公司科技项目资助(No.B3094024000D)
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