基于交流电磁场检测(ACFM)的不锈钢焊缝缺陷层间检测技术研究OA
Research on Interlayer Detection Defects Technology for Stainless Steel Welded Joints based on ACFM
针对核电站建设中部分重要焊接结构无法实施常规射线检测(RT)的难题,提出采用交流电磁场检测(ACFM)技术对不锈钢焊缝进行层间在线检测.研发了一套包括检测设备和探头的ACFM系统和工艺,进行了分层焊缝缺陷的模拟仿真,设计了高灵敏度窄底探头以适应不锈钢焊缝层间检测的需求,并通过设计含有不同类型、尺寸和位置缺陷的模拟试块,进行了ACFM检测试验,试验结果表明,ACFM技术对试块中预设的81个超标缺陷(如直径≥1.2 mm的圆形缺陷)检出率为100%,无漏检;试验中出现的24个非相关显示(误报)经确认均由焊缝表面起伏或粗糙度过大引起,可通过观察表面状态予以排除.对不锈钢焊缝进行层间ACFM检测的研究为检测焊缝内部缺陷提供了新方法和新思路.
To address the challenge that certain critical welded structures in nuclear power plant construction cannot be in-spected by conventional radiographic testing(RT),this study proposes the use of Alternating Current Field Measurement(ACFM)technology for inter-layer online inspection of stainless steel welds.An ACFM system and process were developed,including inspection equipment and probes.Simulation of layered weld defects was carried out,and a high-sensitivity narrow-base probe was designed to meet the requirements of inter-layer inspection of stainless steel welds.By designing simulated test blocks containing defects of various types,sizes,and locations,ACFM inspection tests were conducted.The test results show that the ACFM technology achieved a 100%detection rate for the 81 preset unacceptable defects(e.g.,cir-cular defects with diameters≥1.2 mm)in the test blocks,with no missed detections.The 24 non-relevant indications(false calls)that occurred during the tests were confirmed to be caused by weld-surface undulations or excessive roughness,and could be eliminated by examining the surface condition.The research on inter-layer ACFM inspection of stainless steel welds provides a new method and innovative approach for detecting internal weld defects.
马迎兵;李哲;丁建喜
中国核电工程有限公司,北京 100840中国核电工程有限公司,北京 100840中国石油大学(华东) 机电工程学院,山东 青岛 266580
矿业与冶金
ACFM技术不锈钢焊缝层间检测模拟试块
ACFMstainless steel welded jointinterlayer detectionsimulated test block
《电焊机》 2026 (2)
63-72,82,11
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