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激光增材/渗硅复合成形Csf/SiC复合材料的界面性能研究OA

Research on interfacial properties of Csf/SiC composites formed by laser additive manufacturing/silicon infiltration

中文摘要英文摘要

激光增材/渗硅成形碳纤维增强碳化硅(Csf/SiC)复合材料内部Csf易被熔融Si侵蚀,限制了纤维对基体的强韧化效果.针对上述问题,提出采用水热碳化、浸涂裂解工艺在Csf表面分别包覆热解碳(PyC)与碳化硅(SiC)涂层,制备了Csf/SiC复合材料,揭示了纤维表面涂层对Csf/SiC复合材料显微组织及力学性能的影响规律.结果表明:SiC涂层可阻碍Csf与熔融Si的直接接触,避免二者在界面处发生溶解-沉淀反应,从而保护Csf.相较于添加Csf和Csf@PyC的Csf/SiC复合材料,添加Csf@SiC的Csf/SiC复合材料内部纤维仍保留较好的原始结构,而前两者内部Csf均出现反应侵蚀现象.由于SiC涂层保护而保留下来的纤维通过裂纹偏转、涂层脱粘、纤维拔出等机制在一定程度上提升了Csf/SiC复合材料的弯曲强度和断裂韧度,相较于添加Csf、Csf@PyC的Csf/SiC复合材料分别提高了7.1%和8.3%,最大达到246.09 MPa和3.28 MPa·m1/2.通过纤维表面涂层优化实现了Csf/SiC复合材料强度与韧性的协同提升,为LPBF/LSI制备高性能Csf/SiC复合材料提供了一定的理论基础.

Aiming at the problem that the internal short carbon fiber(Csf)of carbon fiber reinforced silicon carbide(Csf/SiC)composites prepared by laser powder bed molten/liquid silicon permeation(LPBF/LSI)is prone to be eroded by molten Si,which limits the strengthening and toughening effect of fibers on the matrix and restricts the performance improvement of Csf/SiC composites formed by LPBF/LSI.This study propose to coat pyrolytic carbon(PyC)and silicon carbide(SiC)coatings respectively on the surface of Csf by hydrothermal carbonization and dip coating-pyrolysis processes,and Csf/SiC composites are prepared through LPBF/LSI.The influence of the fiber surface coating on the microstructure and mechanical properties of Csf/SiC composites is studied.The results show that the SiC coating can prevent the direct contact between Csf and molten Si,avoid the dissolution-precipitation reaction at the interface between the two,and thereby protect Csf.Compared with the Csf/SiC composites with Csf and Csf@PyC,the internal fibers of the Csf/SiC composites with Csf@SiC still retained better original structure,while the Csf inside the former two showed reactive erosion.The fibers retained due to SiC coating protection improved the flexural strength and fracture toughness of Csf/SiC composites to a certain extent through crack deflection,coating de-bonding and fiber pulling mechanisms,which are 7.1%and 8.3%higher than those of Csf/SiC composites with Csf and Csf@PyC,respectively.The maximum reaches 246.09 MPa and 3.28 MPa·m1/2.In this study,the synergistic improvement of the strength and toughness of Csf/SiC composites is achieved through the optimization of fiber surface coatings,providing a certain theoretical basis for the preparation of high-performance Csf/SiC composites by LPBF/LSI.

孙策;韩潇;杨丽霞;史玉升;刘凯;陈鹏;钱锦豪;高夏莉;田海洋;杨辰倩;涂溶;章嵩;杨梅君

武汉理工大学 材料科学与工程学院,武汉 430070北京空间机电研究所,北京 100094南京航空航天大学 材料科学与工程学院,南京 210000华中科技大学材料成形与模具技术国家重点实验室,武汉 430074武汉理工大学 材料科学与工程学院,武汉 430070武汉理工大学 材料科学与工程学院,武汉 430070武汉理工大学 材料科学与工程学院,武汉 430070武汉理工大学 材料科学与工程学院,武汉 430070武汉理工大学 材料科学与工程学院,武汉 430070武汉理工大学 材料科学与工程学院,武汉 430070武汉理工大学 材料复合新技术国家重点实验室,武汉 430070武汉理工大学 材料复合新技术国家重点实验室,武汉 430070武汉理工大学 材料研究与测试中心,武汉 430070

通用工业技术

3D打印激光粉末床熔融液态渗硅Csf/SiC复合材料涂层

3D printinglaser powder bed fusionliquid silicon infiltrationCsf/SiC compositecoating

《材料工程》 2026 (2)

101-112,12

国家自然科学基金(52202066)2023年湖北省重大攻关项目(JD)(2023BAA023)国家重点研发计划青年科学家项目(2021YFB3703100)

10.11868/j.issn.1001-4381.2025.000320

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