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多功能钻井液处理剂MPA-1的合成与性能评价OA

Synthesis and Performance Evaluation of Multifunctional Drilling Fluid Additive MPA-1

中文摘要英文摘要

针对目前水基钻井液处理剂种类多、处理剂主功能突出而副功能效果不理想,多数钻井液体系复杂、维护难度较大、处理剂间易出现配伍性差等问题,提出多功能钻井液处理剂的研发思路.通过L9(34)正交实验确定了合成单体、最优加量和反应条件,室内合成出具有降滤失、抑制和润滑 3种功效的多功能钻井液处理剂MPA-1,数均和重均分子量分别为 15.6万和 28.2万,热重分析显示MPA-1分子初始分解温度约为 255℃.在 5%钠膨润土浆中,与现场常用单一功能处理剂相比,含 1%MPA-1的实验浆经 120℃老化 16 h后降滤失、润滑和抑制效果突出,经 150℃老化 16 h后性能优于多数现场常用处理剂.在含 5%~10%KCl的 5%钠膨润土浆中,MPA-1表现出良好的耐盐能力.在 3口现场钾胺基/钾基聚磺井浆中分别加入 0.3%~0.5%MPA-1,经 120℃老化 16 h后,井浆黏度适度升高、API滤失量明显降低,滤饼润滑性能得到改善.使用 1.5%MPA-1代替实际钾胺基钻井液中的 1%KPAM+1%Lube-3+1%SMJA-1后,配方得到简化,滤失量、黏度、黏滞系数和膨润土压片的相对膨胀率全面降低.机理分析表明,MPA-1中的阳离子基团,通过吸附在黏土颗粒表面适度提高其疏水性,起到抑制作用,同时提高润滑性能.MPA-1中的阴离子基团进入黏土颗粒的水化层,增强了颗粒表面电负性,增加了水化膜厚度,结合主链包覆作用增大了颗粒的粒径分布范围,进而有助于形成更加薄和致密的滤饼,降低滤失量.研究结果表明,研制的多功能钻井液处理剂MPA-1的降滤失性、润滑性和抑制性能满足 150℃以内地层钻进需要,有利于简化钻井液体系,降低现场维护处理难度.

This study presents an idea of developing multifunctional drilling fluid additives to deal with the problems encountered in field drilling fluid engineering,such as too many kinds of drilling fluid additives,drilling fluid additives with their main function being prominent and secondary functions being unsatisfactory,as well as many drilling fluids with complex compositions,difficulties in property maintenance and poor compatibility among the additives.A multifunctional drilling fluid additive MPA-1 with three functions,which are filtration reduction,shale inhibition and lubricity improvement,was developed through L9(34)orthogonal experiment with which the monomers and their optimal concentrations,and the optimal reaction conditions were determined.The number average molecular weight and the weight average molecular weight of MPA-1 are 15.6×104 and 28.2×104,respectively.TGA results show that the initial decomposition temperature of the MPA-1 molecules is about 255℃.Compared with many other commonly used single-function additives,1%MPA-1 in a 5%sodium bentonite slurry exhibits better performance in filtration control,lubrication and shale inhibition after the slurry is aged at 120℃for 16 h.In 5%sodium bentonite slurry containing 5%-10%KCl,MPA-1 exhibits good salt resistance.When three samples of a potassium amine/potassium polymer sulfonate drilling fluid,which was used to drill 3 wells,were treated with 0.3%-0.5%MPA-1 and then allowed to age at 120℃for 16 h,the viscosity of the samples increased moderately,the API filtration rate decreased significantly,and the lubricity of the mud cakes was improved.Replacing the 1%KPAM+1%Lube-3+1%SMJA-1 in the field potassium amine drilling fluid with 1.5%MPA-1,the composition of the drilling fluid was simplified,and the filtration rate,viscosity,viscosity coefficient of the drilling fluid,as well as the relative rate of expansion of bentonite pallets were wholly reduced.Mechanism analysis shows that the cationic groups in MPA-1 molecules moderately improve the hydrophobicity of clay particles by adsorbing on their surfaces,thereby inhibiting the clay particles and improving the lubricity of the drilling fluid at the same time.The anionic groups in the MPA-1 molecules,on the other hand,enter the hydration layer of clay particles,thereby enhancing the electronegativity of the clay particle surfaces,and increasing the thickness of the hydration films.These effects,together with the encapsulating effect of the main chains of the MPA-1 molecules,enlarge the range of the particle size distribution of the clay particles,which in turn helps produce thinner and denser mud cakes,reducing the filtration rate of the drilling fluid.The results of the research indicate that the multifunctional drilling fluid additive MPA-1 has the ability to reduce filtration rate,enhance lubricity and improve shale inhibition which satisfy the requirements of drilling a well with bottomhole temperatures less than 150℃,and this is beneficial to simplifying mud composition and reducing the difficulties in the maintenance and treatment of a drilling fluid in field operation.

李雄

中国石化超深井钻井工程技术重点实验室,北京 102206||国家能源碳酸盐岩油气重点实验室,北京 102206||石油和化工行业超深油气井钻完井技术重点实验室,北京 102206||中石化石油工程技术研究院有限公司,北京 102206

能源科技

多功能处理剂降滤失润滑抑制

MultifunctionAdditiveFiltration controlLubricationInhibition

《钻井液与完井液》 2026 (1)

41-50,10

中石化科技部"莺-琼盆地高温高压井钻探关键技术研究"(P23191).

10.12358/j.issn.1001-5620.2026.01.006

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