液压支架跟机过程推溜-移架能耗建模与分析OA
Energy-consumption Modeling and Analysis of Conveyor Pushing and Support Moving in Hydraulic Supports Following Shearer Process
煤矿是典型的高耗能行业,其智能化开采需兼顾高效与低碳目标.液压支架的推溜-移架过程作为跟机动作中的核心高耗能环节,是节能优化的关键难点.针对该问题,建立液压支架跟机能耗数学模型,结合响应面法与相关性分析,系统研究采煤机牵引速度、推移千斤顶进液压力、立柱升降柱流量及进回液压力参数对能耗的单因素影响及其交互作用.以陕煤某矿ZY21000/38/82D型液压支架为对象的研究表明:采煤机牵引速度是影响能耗的主导因素,与推溜、移架能耗均呈非线性负相关;推移千斤顶进液压力、立柱进液压力与立柱升降柱流量分别与移架能耗呈线性正相关;立柱回液压力则与推溜能耗呈线性负相关,且参数间交互作用对总能耗具有显著影响.该能耗模型为液压支架参数配置优化提供了理论依据,有助于降低跟机能耗,推动煤矿行业实现绿色低碳转型.
Coal mining is a high-energy industry.Intelligent mining pursues both efficiency and low-carbon operation.The conveyor pushing and support moving process of hydraulic supports is the main energy-consumption stage in following shearer process.It represents a key issue for energy optimization.To address this issue,a mathematical energy-consumption model for hydraulic supports following shearer process is established.It uses response surface and correlation analyses to examine the effects of shearer traction speed,pushing-jack inlet pressure,flow rates of leg raising and lowering,and inlet-return pressure.It also analyzes single-factor effects and parameter interactions.A case study on the ZY21000/38/82D hydraulic support in a Shaanxi coal mine shows that traction speed is the dominant factor and has a nonlinear negative relation with both conveyor pushing and support moving energy-consumption.The pushing-jack inlet pressure,leg inlet pressure,and leg raising and lowering flow rates each show linear positive relations with conveyor pushing energy-consumption.The leg return pressure shows a linear negative relation with conveyor pushing energy consumption.Parameter interactions have a significant influence on total energy-consumption.This energy-consumption model provides a theoretical foundation for optimizing hydraulic support parameter configurations.It helps reduce following shearer consumption and promotes green low-carbon transformation in the coal mining industry.
鲁麒;张旭楠;何龙龙;裴振家;张旭辉;曹现刚
西安科技大学 机械工程学院,陕西 西安 710054||西安科技大学 陕西省矿山机电装备智能检测与控制重点实验室,陕西 西安 710054西安科技大学 机械工程学院,陕西 西安 710054西安科技大学 机械工程学院,陕西 西安 710054||西安科技大学 陕西省矿山机电装备智能检测与控制重点实验室,陕西 西安 710054西安科技大学 机械工程学院,陕西 西安 710054西安科技大学 机械工程学院,陕西 西安 710054||西安科技大学 陕西省矿山机电装备智能检测与控制重点实验室,陕西 西安 710054西安科技大学 机械工程学院,陕西 西安 710054||西安科技大学 陕西省矿山机电装备智能检测与控制重点实验室,陕西 西安 710054
机械制造
液压支架响应面法推溜-移架能耗相关性分析
hydraulic supportresponse surface methodologyconveyor pushing and support moving energy-consumptioncorrelation analysis
《液压与气动》 2026 (2)
27-42,16
国家自然科学基金面上项目(52574203)陕西省2025年自然科学基础研究计划:(2025JC-YBMS-543)陕西省教育厅青年创新团队科研计划项目(24JP111)
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