非圆行星齿轮液压马达冲击及磨损机理研究OA
Investigation on Impact and Wear Mechanism of Non-circular Planetary Gear Hydraulic Motors
非圆行星齿轮液压马达因结构紧凑、扭矩大而具应用潜力,但存在齿轮冲击强烈、配流盘磨损严重及容积效率低等不足.基于计算流体力学与动力学理论,构建了非圆行星齿轮马达的三维流场模型,并结合数值仿真与试验测试,对齿轮冲击特性、配流盘端面磨损机理以及结构优化设计进行了系统研究.结果表明,合理放大配流孔径与优化孔型能够有效削弱齿轮冲击峰值,使平稳作用时间提升约 55%;适当增大行星轮通孔径可显著降低局部轴向力及冲量值,使端面磨损减幅最高达66.7%.样机试验验证了仿真结果的可靠性,证明所提出的优化方案能够有效改善配流盘耐磨性与马达容积效率,为非圆行星齿轮液压马达的结构优化与工程应用提供了理论支撑与试验依据.
The non-circular planetary gear hydraulic motor has great application potential due to its compact structure and high torque output,but it suffers from severe gear impact,serious wear of the valve plate,and low volumetric efficiency.Based on computational fluid dynamics and dynamic analysis,a three-dimensional flow field model of the motor is established.Through numerical simulation and experimental testing,the impact characteristics,valve plate wear mechanism,and structural optimization are systematically investigated.The results show that appropriately enlarging and reshaping the port geometry can effectively reduce the impact peak of the gears and extend the stable operation period by about 55%.Increasing the through-hole diameter of the planetary gear significantly decreases the local axial force and impulse,reducing end-face wear by up to 66.7%.Prototype tests verifies the accuracy of the simulation results,confirming that the proposed optimization scheme improves valve plate wear resistance and motor volumetric efficiency.This study provides theoretical support and experimental evidence for the structural optimization and engineering application of non-circular planetary gear hydraulic motors.
周如林;赵志伟;刘昊;苗雪中;张鑫宇;袁晓明
北京天玛智控科技股份有限公司,北京 101399||煤炭无人化开采数智技术全国重点实验室,北京 101399北京天玛智控科技股份有限公司,北京 101399||煤炭无人化开采数智技术全国重点实验室,北京 101399北京天玛智控科技股份有限公司,北京 101399||煤炭无人化开采数智技术全国重点实验室,北京 101399燕山大学 河北省重型机械流体动力传输与控制实验室,河北 秦皇岛 066004北京市机电研究院有限责任公司,北京 100020燕山大学 河北省重型机械流体动力传输与控制实验室,河北 秦皇岛 066004
机械制造
非圆行星齿轮液压马达流场仿真振动分析磨损分析
non-circular planetary gear hydraulic motorflow field simulationvibration analysiswear analysis
《液压与气动》 2026 (2)
11-19,9
国家自然科学基金(52175066)天地科技股份有限公司科技创新创业资金专项(2022TM010-J1,2025-TM-014-C1,2025-TM-013-J1)
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