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C9+重芳烃中高附加值产品分离流程模拟与热集成优化OA

Simulation and heat integration optimization of the separation process for high-value-added products from C9+heavy aromatic hydrocarbons

中文摘要英文摘要

目的 通过流程优化,实现重整C9+重芳烃中高附加值产品回收率灵活调控及工艺低能耗.方法 基于常规四塔分离和三塔分离流程分析对比确定最优流程,并在此基础上进行关键操作参数优化和热集成设计.结果 在三塔分离单组分流程基础上增加溶剂分离塔,实现四塔分离多组分流程,可同步产出偏三甲苯及芳烃油(SA-1000、SA-1500),所有产品质量指标均达到要求,并且实现SA-1000回收率在 17.8%~47.8%范围内灵活调整.基于灵敏度分析确定的溶剂分离塔最佳操作条件为塔顶压力 50 kPa、总塔板数 41块、进料位置第 19块塔板、最小回流比 3.62.同时,通过对脱重组分塔与溶剂分离塔进行热集成优化,实现两塔热耦合后系统总热耗降低 11.79%.结论 优化后的四塔分离多组分流程可实现C9+重芳烃的高效益、低能耗分离,为高附加值产品分离的工业化应用提供参考.

Objective Flexible regulation of high-value product yields and reduction of energy consumption are targeted to be achieved in the separation process of reformed C9+heavy aromatic hydrocarbons through process optimization.Method Based on the comparative analysis of conventional four-tower separation and three-tower separation processes,the optimal process was determined,followed by optimization of key operational parameters and thermal integration design.Result The four-tower separation multiple component process was completed based on adding solvent separation tower in three-tower separation single component process.And the aromatic solvents SA-1000 and SA-1500 was producted simultaneously with all prodcution qaulity indexes meeting the requirements and achieving the flexible adjustment recovery of SA-1000 in the range of 17.8%−47.8%.The best operation conditions of solvent separation based on flexibility analysis were as follows:tower top pressure of 50 kPa;total tower tray number of 41;feed position was the 19th tray;and minimum reflux ratio of 3.62.Through thermal integration optimization between the heavy component removal tower and the solvent separation tower,the total heat consumption was reduced by 11.79%.Conclusion The optimized four-tower multi-component separation process was verified to enable high-efficiency,low-energy consumption separation of C9+heavy aromatics,providing a practical reference for industrial applications aimed at producing high-value-added products.

李桂军;宫超;周晓龙

华东理工大学资源与环境工程学院||中国石油化工股份有限公司安庆分公司中国石油天然气集团有限公司华东理工大学资源与环境工程学院

C9重芳烃热集成过程模拟产品回收率

C9heavy aromaticsheat integrationprocess optimizationproduct yield

《石油与天然气化工》 2026 (1)

41-49,9

10.3969/j.issn.1007-3426.2026.01.006

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