某青贮机械皮带异常振动问题研究及优化OA
Research and optimization of abnormal vibration problem of a certain silage machinery belt
传动皮带作为农业机械传动系统的关键组件,其设计合理性直接关系到整车的NVH性能与传动效率.在某款青贮机械的开发过程中,出现了因皮带设计不当引发的整车共振问题.为此,通过整车振动试验与皮带频率测试,系统开展了原因诊断与解决方案的验证研究.分析表明,共振根源在于六缸发动机的转频区间(30.0~35.8 Hz)与风扇皮带左侧段的固有频率(34~35 Hz)发生耦合,且振源主要集中于风扇张紧轮构成的弹簧系统.进一步研究发现:当皮带静止频率与运动频率之比处于 1.51~1.59 范围内时,系统易出现共振.针对该问题,提出了通过调整张紧轮位置并在设计初期引入皮带频率计算以改变分段频率的优化方案,经验证,成功将风险频带移至 40~45 Hz的安全区间,实现了有效的"避频"设计,不仅解决了具体工程问题,也为同类机械传动系统的动态设计与匹配提供了以频率比为核心指导准则的方法参考.
As a key component of the transmission system in agricultural machinery,the rationality of drive belt design was directly associated with the NVH performance and transmission efficiency of the entire vehicle.During the development of a certain silage machinery,vehicle resonance problems caused by improper belt design were encountered.To solve this problem,systematic research on cause diagnosis and solution verification was carried out through vehicle vibration tests and belt frequency tests.Analysis revealed that the root cause of resonance was the coupling between the rotational frequency range(30.0~35.8 Hz)of the six-cylinder engine and the natural frequency(34~35 Hz)of the left section of the fan belt,and the vibration source was mainly concentrated in the spring system composed of the fan tensioner.A key research finding was that the system was prone to resonance when the ratio of the belt's static frequency to its dynamic frequency was in the range of 1.51~1.59.To address this issue,an optimization scheme was proposed,which realized segmental frequency adjustment by modifying the tensioner position and introducing belt frequency calculation in the initial design stage.After verification,the risky frequency band was successfully shifted to the safe range of 40~45 Hz,and effective"frequency avoidance"design was achieved.This not only solved the specific engineering problem but also provided a methodological reference with frequency ratio as the core guiding criterion for the dynamic design and matching of transmission systems in similar machinery.
余元强;崔震;刘振祥;秦翊玮
湖北工业职业技术学院,湖北 十堰 442000合智数创(山东)科技开发有限公司,山东 日照 276801合智数创(山东)科技开发有限公司,山东 日照 276801合智数创(山东)科技开发有限公司,山东 日照 276801
机械制造
青贮机械传动皮带NVH
silage machinerytransmission beltNVH
《农业装备与车辆工程》 2026 (1)
49-54,6
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