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退役风电叶片重塑成型工艺对产品性能影响OA

Influence of remolding process on properties of decommissioned wind turbine blades

中文摘要英文摘要

为优化退役风电叶片粉料与高密度聚乙烯(HDPE)混合重塑成型制备再生产品工艺参数,采用Six-sigma DoE方法进行实验设计,研究各区机筒温度、合流芯温度、模具温度、主机转速等对产品性能的影响;并以弯曲强度及压缩强度作为再生产品性能评价指标,结合给定匹配值得到最优重塑成型工艺参数.实验结果表明:选定弯曲强度 44 MPa和压缩强度31 MPa作为目标匹配值时,最大化意愿获取最优工艺参数,即机筒前区温度为189℃,机筒中区温度为 179℃,机筒后区温度为 168℃,合流芯温度为 158℃,模具温度为156℃,主机转速为 4.0 r/min,在此工艺条件下再生产品的弯曲强度为 43.15 MPa,压缩强度为30.73 MPa.

To optimize the process parameters for the preparation of regenerated products by mixing the powder of waste wind turbine blades with high-density polyethylene(HDPE)and remolding,the Six-sigma DoE method was used to design the experiments to study the effects of various process parameters such as barrel temperature in each zone,confluence core temperature,mold temperature,and main engine speed on the performance of regenerated products.The flexural strength and compressive strength were used as the evaluation indexes of the performance of regenerated products,and the optimum remolding process preparation parameters were obtained combined with the given matching value.The experimental results show that when the flexural strength of 44 MPa and the compressive strength of 31 MPa are selected as target matching values,the optimal process parameters obtained by maximizing the preferred parameters are:front zone barrel temperature of 189℃,middle zone barrel temperature of 179℃,rear zone barrel temperature of 168℃,confluence core temperature of 158℃,mold temperature of 156℃,and main engine speed of 4.0 r/min.Under this process condition,the flexural strength of the regenerated product is 43.15 MPa,and the compressive strength is 30.73 MPa.

江清潘;周凤翔;布雨薇;何发泉;陈鸥;王洪亮

国能龙源环保有限公司,北京 100039国能龙源环保有限公司,北京 100039国能龙源环保有限公司,北京 100039国能龙源环保有限公司,北京 100039国能龙源环保有限公司,北京 100039国能龙源环保有限公司,北京 100039

风电叶片成型工艺Six-sigma DoE法工艺参数

wind turbine bladesmolding processSix-sigma DoE methodprocess parameters

《热力发电》 2026 (1)

65-72,8

10.19666/j.rlfd.202507123

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