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多物理场耦合对金属化膜自愈行为的影响机制OA

The Mechanism of Multi-Physics Coupling Effects on the Self-Healing Behavior of Metallized Films

中文摘要英文摘要

干式薄膜电容器因其核心材料——金属化双向拉伸聚丙烯(BOPP)薄膜具备独特的"自愈特性",被广泛应用于柔性直流输电、新能源发电等高电场强度、高能量密度环境.该文自主搭建了多物理场耦合金属化膜自愈特性测试平台,系统地研究了电、热、力多物理场耦合作用下的自愈特性及其影响机制.研究表明,自愈过程中的电弧会灼烧聚丙烯介质层表面,在自愈蒸发区形成大量碳元素积聚.同时,自愈过程中产生的高温会显著降低金属电极层与聚丙烯介质层之间的附着力,而压强的作用会破坏聚丙烯介质层的聚集态结构,导致结晶度下降.此外,该文构建了多物理场耦合的自愈行为等离子体仿真模型,从理论层面研究了电、热、力多物理场对自愈动态行为的影响机制.模型计算结果表明,当环境温度低于 65℃时,温度对自愈过程的促进作用占主导地位,使得自愈面积和自愈数量随温度的升高而增加.然而,当温度超过 65℃后,温度对等离子体的促进作用趋缓,同时由于金属电极层和聚丙烯介质层的热膨胀系数不同,其界面结合状况成为主要影响因素.随着金属电极层附着力的下降,等离子体能量难以向径向扩散,导致单点自愈面积减小.此外,压强的进一步耦合会降低等离子体的迁移速率,使其移动速度减缓,且压强越大,等离子体移动速度越慢,从而进一步缩小单点自愈面积.该文研究结果可为优化聚丙烯金属化膜的制造工艺提供理论支撑,并为提升干式薄膜电容器在高电场环境下的性能与可靠性提供重要参考.

The converter valve is the core component of China's flexible direct current transmission and new energy power generation systems,and the dry-type capacitor is referred to as the"heart"of the converter valve.Its performance directly affects the stability and safety of AC-DC conversion.Currently,the capacitors widely used in China mainly include oil-immersed foil-type capacitors and dry-type metallized film capacitors,metallized polypropylene film(MPPF).Compared with oil-immersed foil-type capacitors,metallized film capacitors have unique"self-healing properties",small volume,and no risk of oil leakage,and have been widely applied in the new energy industry.Currently,biaxially oriented polypropylene film(BOPP)is mainly used as the base material for metallized films in industry.However,the mechanism in self-healing dynamic process is still not clear,especially under multiple physical fields which leads to a slow improvement in industrial manufacturing. This paper independently built a multi-physics field coupling test platform for the self-healing property of metallized films,systematically studying the self-healing property and its influencing mechanism under the combined action of electric,thermal,and mechanical fields.The research shows that during the self-healing process,the arc will burn the surface of the polypropylene dielectric layer,forming a large amount of carbon element accumulation in the self-healing evaporation zone.The relationship between temperature and self-healing property shows a"bell-shaped"curve,the knee point is 65℃.below 65℃,the temperature will intensify the damage effect of the self-healing property on the film,but as the temperature continues to rise,the damage caused by self-healing to the film will decrease.At the same time,the high temperature significantly reduces the adhesion between the metal electrode layer and the polypropylene dielectric layer,and the pressure effect will destroy the aggregated structure of the polypropylene dielectric layer,resulting in a decrease in crystallinity. Moreover,this paper constructed a multi-physics field coupled plasma simulation model for the self-healing behavior,theoretically studying the influence mechanism of electric,thermal,and mechanical fields on the dynamic behavior of self-healing.The model calculation results show that when the environmental temperature is below 65℃,the promoting effect of temperature on the self-healing process dominates,causing the self-healing area and self-healing quantity to increase with the increase in temperature.However,when the temperature exceeds 65℃,the promoting effect of temperature on plasma slows down,and at the same time,due to the different thermal expansion coefficients of the metal electrode layer and the polypropylene dielectric layer,the interface bonding condition becomes the main influencing factor.As the adhesion of the metal electrode layer decreases,the plasma energy is difficult to diffuse radially,resulting in a reduction in the single-point self-healing area.Furthermore,the further coupling of pressure will reduce the migration rate of the plasma,causing its movement speed to slow down,and the greater the pressure,the slower the plasma moves,thereby further reducing the single-point self-healing area.The research results of this paper can provide theoretical support for optimizing the manufacturing process of polypropylene metallized films and offer important references for improving the performance and reliability of dry-type film capacitors in high-field environments.

吴致远;温锐强;屠幼萍;党智敏;王伟

华北电力大学电气与电子工程学院 北京 102206||新型电力系统运行与控制全国重点实验室(清华大学电机系) 北京 100084华北电力大学电气与电子工程学院 北京 102206华北电力大学电气与电子工程学院 北京 102206新型电力系统运行与控制全国重点实验室(清华大学电机系) 北京 100084华北电力大学电气与电子工程学院 北京 102206

信息技术与安全科学

多物理场耦合自愈特性金属化膜等离子体

Multi-physicsself-healing propertymetallized filmplasma

《电工技术学报》 2026 (3)

807-820,14

国家重点研发计划(2021YFB2401503,2021YFB2401504)和国家自然科学基金(52107018)资助项目.

10.19595/j.cnki.1000-6753.tces.250213

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