柔顺并联式六维力传感器结构设计与研究OA
Design and Research on Flexure Parallel Six-Axis Force/Torque Sensor
针对现有Stewart六维力传感器存在装配难度大、需多次标定等问题.首先,以Stewart并联机构及柔性单元为基础,通过等效刚体替换设计了一种柔顺并联式六维力传感器并阐述了传感器的结构.其次,通过螺旋理论建立了传感器的数学模型.利用遗传算法优化了传感器的五大结构参数,得到各向同性最优条件下的传感器结构.在此基础上,通过有限元仿真对比分析了优化前后传感器的应力、应变、灵敏度、刚度及其前六阶本征频率.最后,试制了传感器样机,并对样机进行了标定实验和刚度测试,计算了样机的线性度、重复度、迟滞、刚度和灵敏度.通过最小二乘法和RBF网络,得到样机的第Ⅰ、Ⅱ类精度误差并分析了样机的耦合特点,验证了设计的可靠性.研究结果表明:所研传感器的测量精度优于 0.69%FS,可为多维测力装置的研制提供一定借鉴.
The developed Stewart six-axis force/torque sensors have many problems,such as difficult assembly,repeat calibration.First of all,based on Stewart parallel mechanism and flexible elements,a flexure parallel six-axis force/torque sensor is designed by using the method of equivalent rigid body replacement,and the structure of the sensor is described in detail.Secondly,the mathematical model of the sensor is established according to the screw theory and the five structural parameters of the sensor are optimized based on the genetic algorithm.Furthermore,the structure of the sensor under the isotropic optimal condition is obtained.On this basis,the stress,strain,sen-sitivity,stiffness and the first six eigenfrequencies of the sensors before and after optimization are analyzed by using finite element simu-lation.Finally,the prototype of the flexure parallel six-axis force/torque sensor is developed and tested.The linearity,repeatability,hys-teresis,stiffness and sensitivity of the prototype are calculated.The Class I and II accuracy errors of the prototype are calculated through the least squares and RBF Network,and the coupling characteristics of the prototype are analyzed.The reliability of the design is well verified.The research results show that the measurement accuracy of the sensor is better than 0.69%FS,which can be used for refer-ence in the development of multi-axis force/torque measuring devices.
王晨;高波;屈文轩;胡媛;王艳霞
陕西工业职业技术大学航空工程学院,陕西 咸阳 712000陕西电器研究所,陕西 西安 710065陕西电器研究所,陕西 西安 710065陕西工业职业技术大学航空工程学院,陕西 咸阳 712000陕西工业职业技术大学航空工程学院,陕西 咸阳 712000
信息技术与安全科学
Stewart六维力传感器遗传算法数值模拟柔性单元灵敏度精度
Stewart six-axis force/torque sensorgenetic algorithmnumerical simulationflexure unitsensitivityaccuracy
《传感技术学报》 2026 (1)
34-42,9
陕西省教育厅科学研究计划项目(23JK0310)
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