首页|期刊导航|中国石油大学学报(自然科学版)|特深层强塑性地层PDC钻头高效破岩数值模拟

特深层强塑性地层PDC钻头高效破岩数值模拟OA

Numerical simulation of rock breaking mechanism of PDC bit in ultra-deep and ductile formation

中文摘要英文摘要

随着中国油气钻井由深层/超深层向特深层发展,特深层井更深、井底液柱压力更高,井底岩石的压实程度更高、塑性更强,导致传统PDC钻头破岩效率低的问题极为突出.针对该问题,以新疆南缘区块某井8078 m深度井下岩心为研究对象,选取 7 种不同几何形状的PDC齿,采用室内试验与数值模拟相结合的方法,深入探讨特深层超高井底压力环境下异形PDC齿的破岩机制.从切削力、机械比能、攻击性等视角入手,分析齿面结构对PDC钻头破岩性能的影响.结果表明:在特深层高围压条件下,破岩难度显著增加,具体表现为切削力和机械比能显著增大,攻击性显著降低;在 140 MPa高围压下,从切削力角度来看,平面PDC齿最大,三棱脊PDC齿最小;从机械比能来看,三棱脊PDC齿的表现较优;在攻击性方面,平面PDC齿最小,三棱脊齿PDC齿最大;综合考虑切削力、机械比能与攻击性 3 个指标,三棱脊齿PDC齿表现较为平衡,适合在特深层高围压强塑形地层进行钻井作业.

In oil and gas drilling of ultra and extra-deep formations,the fluid column pressure is very higher,and the rock at the bottom of the well is more compacted and ductile,which can cause extremely prominent problems on rock-breaking using the traditional PDC drill bits.In this study,downhole core samples from a well at a depth of 8078 m in Xinjiang South Rim block and seven different geometrical shapes of PDC teeth were used as testing materials for indoor rock-breaking experi-ments.Numerical simulation was also conducted to explore the rock cutting mechanisms of the special-shaped PDC teeth un-der the conditions of ultra-high bottom hole pressure in ultra-deep formation.The effects of cutting force,mechanical specific energy and aggressiveness of the PDC teeth were considered in order to analyze the influence of tooth structure on the rock-breaking performance of PDC drill bits.The results show that,under the condition of high confining pressure in ultra-deep formation,the difficulty of rock-breaking increases significantly,which is manifested in a significant increase of the cutting force and mechanical specific energy,and a significant decrease of the aggressiveness of the PDC tooth.Under a high confi-ning pressure of 140 MPa,planar PDC teeth have larger cutting force than that of three-ribbed ridge PDC teeth.In terms of mechanical specific energy and aggressiveness,the performance of three-ribbed ridge PDC teeth is better than that of planar PDC teeth.Comprehensively considering cutting force,mechanical specific energy and aggressiveness,the three-ribbed ridge PDC teeth have a more balanced performance,which is suitable for drilling operations in ultra-deep,high pressure and strongly ductile formation.

刘伟吉;王勇;祝效华;席传明;党文辉;张楠

西南石油大学机电工程学院,四川 成都 610500石油天然气装备教育部重点实验室,四川 成都 610500西南石油大学地热能研究中心,四川 成都 610500西南石油大学机电工程学院,四川 成都 610500西南石油大学机电工程学院,四川 成都 610500石油天然气装备教育部重点实验室,四川 成都 610500

能源科技

特深层高围压异形PDC齿泥岩破岩机制

ultra-deep formationhigh confining pressurespecial-shaped PDC teethmudstonerock-breaking mechanism

《中国石油大学学报(自然科学版)》 2026 (1)

135-144,10

国家自然科学基金杰出青年基金项目(52225401)

10.3969/j.issn.1673-5005.2026.01.013

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