首页|期刊导航|煤炭转化|响应面法优化超声辅助煤矸石制备聚硅酸氯化铝及机理研究

响应面法优化超声辅助煤矸石制备聚硅酸氯化铝及机理研究OA

Optimization of ultrasound-assisted preparation of polysilicate aluminum chloride from coal gangue by response surface methodology and its mechanism study

中文摘要英文摘要

煤矸石富含硅铝元素,是制备絮凝剂聚硅酸氯化铝(PASC)的理想原材料,利用煤矸石制备的PASC处理煤泥水可以达到以废治废的目的,但目前煤矸石制备PASC的工艺流程仍然存在工艺时间较长的问题.采用超声辅助酸浸法以煤矸石为原料制备了PASC1,通过单因素实验以及响应面法对制备参数进行了优化,分析了PASC1 的理化性质和微观形貌.结果表明:在超声温度为32℃、超声时间为17 min、超声酸用量(HCl与焙烧产物质量比)为1.42、酸浸温度为45℃、酸浸时间为40 min的条件下,制备的PASC1对煤泥水的去浊率为99.59%,在缩短酸浸时间的基础上絮凝效果优于常规酸浸条件下制备出的产品,且分子量更大、分子量分布更加均一化;表征测试结果表明PASC1为聚硅酸与Al3+及其水解产物络合而成的无定形聚合物,其表面呈现出交迭延伸和多孔的结构特征,属阳离子型絮凝剂,通过吸附架桥、网捕卷扫以及电荷中和作用将煤泥水中的悬浮物和胶粒絮凝,直至沉降.

Coal gangue is rich in silicon and aluminum elements and is an ideal raw material for the preparation of the flocculant polyaluminium silicate chloride(PASC).Using PASC prepared from coal gangue to treat coal slime water can achieve the purpose of using waste to treat waste.How-ever,the current process for preparing PASC from coal gangue still has the problem of a long process-ing time.In this study,coal gangue was utilized as the primary raw material for the synthesis of PASC1 via ultrasonic-assisted acid leaching.The synthesis parameters were systematically optimized using a combination of single-factor experiments and response surface methodology to determine the optimal conditions for the preparation process.Subsequent analyses of the physicochemical properties and microstructure of PASC1 revealed significant enhancements in performance metrics.Optimal con-ditions are identified as an ultrasonic temperature of 32 ℃,ultrasonic duration of 17 min,and an acid dosage of 1.42,corresponding to the mass ratio of HCl to the roasted product,with an acid leaching temperature of 45 ℃ and duration of 40 min.Under these conditions,the PASC1 achieves a turbidity removal efficiency of 99.59%in treating coal slime water.Compared to traditional acid leaching meth-ods,the optimized process not only reduces processing time but also improves the flocculation effi-cacy,evidenced by increased molecular weight and a more uniform molecular weight distribution of the flocculant.Characterization tests confirmed that PASC1 is an amorphous polymer,arising from the complexation of polysilicic acid with Al3+and its hydrolysis products.The surface of PASC1 dis-plays a distinctive structure characterized by overlapping,extended,and porous features,conducive to the flocculation mechanisms of adsorption bridging,net capturing,sweeping,and charge neutraliza-tion,facilitating the sedimentation of suspended solids and colloidal particles in coal slime water.

李宜静;李彩霞;宁琴;赵斌;刘睿泽;窦明轩

辽宁工程技术大学矿业学院,123000 辽宁阜新辽宁工程技术大学矿业学院,123000 辽宁阜新中国地质大学材料与化学学院,430074 武汉中煤大同能源有限责任公司,037000 山西大同辽宁工程技术大学材料学院,123000 辽宁阜新辽宁工程技术大学矿业学院,123000 辽宁阜新

化学化工

煤矸石超声辅助浸出响应面法PASC煤泥水

coal gangueultrasonic-assisted leachingresponse surface methodologyPASCcoal slime water

《煤炭转化》 2026 (1)

73-86,14

国家自然科学基金项目(51404133)、辽宁省教育厅重点攻关项目(LJ2019ZL004)、辽宁省教育厅科技创新项目(202420125)和辽宁省自然科学基金联合基金计划项目(24-1208)

10.19726/j.cnki.ebcc.202601007

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