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煤矿带式输送机转载点封闭式喷雾引射净化除尘技术研究OA

Research on closed spray injection purification and dust removal technology at coal mine belt transfer point

中文摘要英文摘要

针对煤矿带式输送机转载点粉尘浓度高,现有降尘技术效率不足的问题,提出了一种封闭式喷雾引射净化除尘技术.该技术结合挡煤板、拱形密闭罩、双喇叭口引射器构建了封闭环境,减少粉尘外泄;并通过引射器高压水雾喷射形成负压区,牵引含尘气流进入引射喉管,利用雾滴与粉尘的碰撞凝并实现了润湿沉降;同时二次负压扩展了降尘范围,形成了"密闭环境+负压引射+雾滴捕集"协同机制,突破了传统喷雾降尘效率瓶颈,提升了粉尘捕集效率.首先基于标准 k-ε湍流模型和泰勒类比破碎(TAB)模型,运用数值模拟对封闭式喷雾引射净化除尘技术的相应装置物理模型的除尘有效性进行验证,发现其具有良好的除尘能力,且喷雾压力与引射风量呈正相关关系,即喷雾压力越大,除尘效果越好.在此基础上,开发了喷嘴性能测试平台,系统地研究了 5 种喷嘴类型在不同压力下的引射风量规律,优选出了最佳引射效能喷嘴,配合封闭式喷雾引射除尘装置在煤矿井下转载点进行了现场应用验证,并对比了 3 种方式(仅密闭装置、密闭+常规喷雾、密闭+引射喷雾)的降尘效率,采样分析出风口粉尘浓度.结果表明:封闭式喷雾引射净化除尘装置在 6 MPa工作压力下,使转载点总粉尘质量浓度由 155.33 mg/m3 降至 8.67 mg/m3,降尘效率达 94.42%.研究表明,通过多物理场耦合作用,可以显著提升粉尘捕集效率.

To address the issues of high dust concentration at coal mine belt transfer points and the insufficient efficiency of existing dust suppression technologies,a closed-type spray-induced jet purification and dust removal technology is proposed.This techno-logy integrates a coal baffle plate,an arched enclosed hood,and a double-flared-mouth jet ejector to create an enclosed environment,thereby minimizing dust leakage.The ejector generates a negative pressure zone through high-pressure water spray,drawing dust-laden airflow into the ejector throat.The collision and coalescence of fog droplets with dust particles facilitate wetting and sediment-ation,while the secondary negative pressure expands the dust suppression range,forming a synergistic mechanism of"enclosed en-vironment+negative pressure induction+fog droplet capture".This approach surpasses the efficiency limitations of traditional spray dust suppression methods,enhancing dust capture efficiency.Initially,the effectiveness of the dust removal technology of the physical model of corresponding device was validated through numerical simulations based on the Standard k-ε turbulence model and the Taylor analogy breakup(TAB)model,revealing its notable dust removal capabilities.A positive correlation was observed between spray pressure and induced airflow volume,with higher spray pressures yielding better dust removal results.Building on this,a nozzle performance testing platform was developed to systematically investigate the induced airflow volume patterns of five nozzle types under varying pressures.The nozzle with the optimal induced jet efficiency was selected and paired with the closed-type spray-induced jet dust removal device for field application verification at a coal mine underground transfer point.The dust suppres-sion efficiency of three methods(enclosed device only,enclosed+conventional spray,and enclosed+induced spray)was compared by sampling and analyzing the dust concentration at the air outlet.The application results indicated that the closed-type spray-in-duced jet purification and dust removal device,operating at a pressure of 6 MPa,reduced the total dust mass concentration at the transfer point from 155.33 mg/m3 to 8.67 mg/m3,achieving a dust suppression efficiency of 94.42%,which significantly outper-formed other dust removal methods.The study shows that through multi-physical field coupling effects,this technology can markedly enhance dust capture efficiency,offering an innovative solution for dust management at coal mine transfer points and demonstrating substantial engineering application value.

李明利;魏伟;孔文源

国能神东煤炭集团有限责任公司,陕西 榆林 719315中煤科工集团重庆研究院有限公司,重庆 400900中煤科工集团重庆研究院有限公司,重庆 400900

矿业与冶金

转载点封闭空间喷雾负压引射数值模拟粉尘治理

transfer pointenclosed spacespraynegative pressure ejectionnumerical simulationdust control

《煤矿安全》 2026 (1)

199-208,10

国家重点研发计划资助项目(2023YFC2509300)

10.13347/j.cnki.mkaq.20241687

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