首页|期刊导航|机械科学与技术|考虑铣削亚表层残余应力的GH4169疲劳寿命预测与分析

考虑铣削亚表层残余应力的GH4169疲劳寿命预测与分析OA

Fatigue Life Prediction and Analysis of GH4169 Considering Subsurface Residual Stress in Milling

中文摘要英文摘要

高温合金GH4169是典型的难加工材料,铣削后零部件的表面完整性直接影响其疲劳性能.该文考虑铣削工况下的亚表层残余应力分布,综合铣削表面加工硬化、表面形貌等参数修正了其疲劳寿命预测模型中的影响项,并分析了各项表面完整性指标对疲劳寿命的影响比例.实验结果表明,该文提出的考虑表面完整性影响项的预测模型可以较为精确地预测GH4169的疲劳寿命.在该研究的铣削参数范围内,相较于表面形貌,亚表层残余应力和表面加工硬化对疲劳寿命的影响较大,并相互制约;铣削表面至最大残余压应力深度间的残余应力均值和表面残余应力表征的加工硬化可以共同反映疲劳寿命变化趋势.

Superalloy GH4169 is a typical difficult-to-machine material,and the surface integrity of milled parts directly affects its fatigue properties.In this paper,considering the residual stress distribution on the subsurface in the milling,the influence terms of the fatigue life prediction model were modified based on the parameters of work hardening and surface morphology,and the influence proportions of the surface integrity index on the fatigue life were analyzed.The experimental results show that the fatigue life of GH4169 can be accurately predicted by using the prediction model which considers the influence term of surface integrity.In the range of milling parameters,comparing with the surface topography,subsurface residual stress and surface work hardening have greater influence on the fatigue life and restrict each other.The mean value of residual stress between the milled surface and the depth of the maximum residual compressive stress and the work hardening characterized by the surface residual stress can reflect the variation trend of fatigue life.

王峻晖;张杭;崔飞杰;闫蓉;彭芳瑜;闫澳迪

华中科技大学机械科学与工程学院,武汉 430074华中科技大学机械科学与工程学院,武汉 430074华中科技大学机械科学与工程学院,武汉 430074华中科技大学机械科学与工程学院,武汉 430074华中科技大学机械科学与工程学院,武汉 430074华中科技大学数字制造装备与技术国家重点实验室,武汉 430074

矿业与冶金

高温合金GH4169残余应力铣削表面完整性疲劳寿命

superalloy GH4169residual stressmillingsurface integrityfatigue life

《机械科学与技术》 2026 (1)

85-93,9

国家自然科学基金项目(92160301)与青年科学基金项目(C类)(52105447)

10.13433/j.cnki.1003-8728.20240021

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