首页|期刊导航|机械科学与技术|风机塔筒螺栓节点的屈服紧固过程和预紧力监测研究

风机塔筒螺栓节点的屈服紧固过程和预紧力监测研究OA

Study on Yield Control Tightening Process and Preload Monitor of Bolted Joints for Wind Turbine Tower

中文摘要英文摘要

屈服极限方式紧固螺栓能获得其可用的最高预紧力,且预紧力分布相对均匀.然而,由于紧固进入了塑性区,施工时无法监测螺栓紧固过程的预紧力.针对风机塔筒类大型法兰螺栓的屈服紧固应用,基于精细的有限元模拟和风机塔筒现场紧固实验,探究了螺栓润滑和紧固控制方法与紧固力间的定量关系.研究表明:螺栓紧固力和紧固扭矩在整个紧固过程都是线性的,且螺母因子与摩擦因数线性相关;摩擦因数的增大将显著提高螺栓的扭转效应,同时增大螺牙处的切应力,导致螺栓屈服提前,降低了屈服时的螺栓紧固力;螺栓伸长量与摩擦因数无关,弹性段时的预紧力可基于螺母旋转角度实施精确控制;对屈服紧固方式的螺栓实施伸长法测量紧固力时需要进行修正,该修正系数与螺栓润滑情况无关,但随螺栓屈服程度的增大而加速减小.

The yield control method of tightening can obtain the maximum available preload and which distribution is relatively uniform.However,it is difficult to observe the tightening process and measure the preload once the bolt entering the plastic zone.By using the yield control method for large flange bolts of fan tower flange,the quantitative relationship between the bolt lubrication and the yield control methods are studied by using the precise finite element method(FEM)and the tightening experiment.The research shows that the relationship between the bolt preload and the torque are linear throughout the entire tightening process,and the nut factor is linearly related to the friction coefficient.The increase in friction coefficient will lead to increase the torsional effect of the bolt and the shear stress at the thread,while resulting in the earlier bolt yield and reduces the preload after tightening.There is not a correlation between the bolt elongation and the friction coefficient,and the preload in the elastic section can be accurately controlled according to the nut rotation angle.In addition,the correction factor has been introduced to measure the bolt preload based on the elongation method with the yield control method,which is independent of the bolt lubrication state,while accelerates to decrease with the increasing of bolt yield level.

张华;周盛龙;徐永生;杨鹤松;张晓萱;郑亚然

华能新能源股份有限公司云南分公司,昆明 650201华能新能源股份有限公司云南分公司,昆明 650201上海交通大学船舶海洋与建筑工程学院,上海 200240华能新能源股份有限公司云南分公司,昆明 650201华能新能源股份有限公司云南分公司,昆明 650201华能新能源股份有限公司云南分公司,昆明 650201

机械制造

螺栓屈服紧固塔筒法兰有限元仿真

boltyield control tighteningtower flangefinite element method

《机械科学与技术》 2026 (1)

12-19,8

10.13433/j.cnki.1003-8728.20240017

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