B型套筒结构尺寸优化设计研究OA
Research on Optimization Design of Structural Dimensions for B-type Sleeves
针对采用B型套筒存在的套筒几何尺寸不合理、设计壁厚过大和角焊缝开裂等问题,建立了管道缺陷模型和B型套筒焊接模型,研究不同尺寸缺陷的等效应力和B型套筒修复焊接残余应力的分布规律,并给出B型套筒设计几何尺寸关键参数取值建议.结果表明,管道缺陷的长度、宽度和深度仅影响缺陷应力的大小,几乎不影响应力集中的范围,但标准中提供的缺陷距离套筒末端的尺寸过小,没有考虑缺陷对等效应力的影响;B型套筒角焊缝的焊接残余应力随套筒长度、套筒壁厚的增加逐渐增大;随着套筒壁厚的增加,角焊缝处的焊接残余应力逐渐增加,但管道外表面的最大等效应力先减小后增加.因此,套筒壁厚应控制在1倍和1.4倍管道壁厚之间.
A pipeline defect model and a B-type sleeve welding model were established to address issues such as unreasonable sleeve geometric dimensions,excessive design wall thickness,and cracking of fillet welds caused by the use of B-type sleeves.The distribution patterns of equivalent stress and residual stress in B-type sleeve repair welding for defects of different sizes were studied,and recommendations for key parameters of B-type sleeve design geometric dimensions were provided.Results indicate that the length,width,and depth of pipeline defects only affect the magnitude of defect stress and have little effect on the range of stress concentration.However,the size of the defect distance from the end of the sleeve provided in the standard is too small and does not consider the impact of defects on equivalent stress.The welding residual stress of B-type sleeve fillet weld will increase with the increase of sleeve length and sleeve thickness.As the sleeve wall thickness increases,the welding residual stress at the fillet weld gradually increases,but the maximum equivalent stress on the outer surface of the pipeline first decreases and then increases.The sleeve wall thickness should be controlled between 1 and 1.4 times the pipeline wall thickness.
汪怡心;马孝亮;杨志军;郭旭;郭一帆
中国石油塔里木油田分公司 油气运销事业部,新疆 库尔勒 841000中国石油塔里木油田分公司 油气运销事业部,新疆 库尔勒 841000中国石油塔里木油田分公司 油气运销事业部,新疆 库尔勒 841000中国石油塔里木油田分公司 油气运销事业部,新疆 库尔勒 841000中国石油塔里木油田分公司 油气运销事业部,新疆 库尔勒 841000
能源科技
B型套筒管道缺陷角焊缝焊接残余应力最大等效应力尺寸优化
B-type sleevepipeline defectwelding residual stress of fillet weldmaximum equivalent stresssize optimization
《焊管》 2026 (1)
59-64,74,7
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