基于应力极限状态的热煨弯管可靠度研究OA
Reliability Research on Hot Bend Pipe based Stress Ultimate State
为了探究热煨弯管可靠度与曲率半径、壁厚生产随机偏差之间的关系,并寻求提高其可靠度的方法,采用蒙特卡洛方法对以应力为基准的服役极限状态方程进行分析.结果表明,热煨弯管可靠度随壁厚平均值增大而增大,随壁厚标准差增大而减小;增大曲率半径平均值会提高可靠度,而曲率半径标准差变化对可靠度影响较小.当曲率半径从5D增大到15D时,可靠度增加了3.71%;从15D增大到50D时,可靠度仅增加了0.49%.当参数增量变化为200%时,曲率半径平均值对可靠度的影响最大,增量变化达3.7%,壁厚标准差对可靠度的影响约1.15%,壁厚平均值对可靠度的影响约0.17%,曲率半径标准差对可靠度的影响约0.005%.提高热煨弯管可靠度方法的优先顺序依次为增大曲率半径、降低壁厚标准差、增大设计壁厚.
To investigate the relationship between the reliability of hot bend pipes and the curvature radius,wall thickness,and production random deviations,and to seek approaches for improving their reliability,a stress-based service limit state equation was analyzed using the Monte Carlo method.The results indicate that the reliability of hot bent pipes increases with the mean wall thickness but decreases with the standard deviation of wall thickness.Increasing the mean curvature radius improves reliability,while changes in the standard deviation of curvature radius have a minor impact.When the curvature radius increases from 5D to 15D,reliability rises by 3.71%,and from 15D to 50D,it only increases by 0.49%.When parameter increments vary by 200%,the mean curvature radius has the greatest effect on reliability(up to 3.7%),followed by the standard deviation of wall thickness(approximately 1.15%),the mean wall thickness(approximately 0.17%),and the standard deviation of curvature radius(approximately 0.005%).The priority order for improving the reliability of the hot bending pipes is to increase the curvature radius,reduce the wall thickness standard deviation,and increase the design wall thickness..
王亮
中石化石油工程设计有限公司,山东 东营 257026
矿业与冶金
热煨弯管可靠度应力极限状态曲率半径壁厚
hot bend pipereliabilitystress ultimate statecurvature radiuswall thickness
《焊管》 2026 (1)
53-58,6
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