基于机器学习的X80管线钢环焊缝热影响区硬度预测模型OA
Machine Learning based Hardness Prediction Model for Girth Weld Heat Affected Zone of X80 Pipeline Steel
为了探究X80管线钢环焊接头热影响区的特性,获取温度历程数据和热影响区硬度的非线性关系,对热影响区硬度均值进行了精准预测.以X80管线钢为研究对象并开展了热模拟试验,通过显微硬度测试得到了热模拟试样的硬度值和全尺寸环焊缝接头热影响区的硬度分布.基于热模拟试样硬度数据库,采用多指标综合评价优选基于粒子群优化的支持向量回归算法,构建热影响区硬度预测模型,并通过有限元模型计算获取温度历程的特征数据,代入硬度预测模型完成实际热影响区硬度分布进行预测.结果显示,全自动焊、组合自动焊的硬度预测均值相对误差分别为4.70%和6.01%,为焊接工艺优化提供指导.
To investigate the characteristics of the heat-affected zone(HAZ)in X80 pipeline steel girth weld joints,and obtain the nonlinear relationship between thermal cycle data and HAZ hardness,precise predictions of HAZ hardness were conducted.Using X80 pipeline steel as the research subject,thermal simulation tests were performed.Microhardness tests were conducted on the thermal simulation specimens to determine the hardness values and the hardness distribution of the HAZ in full scale girth weld joints.Based on the hardness database of thermal simulation specimens,a multi-index comprehensive evaluation was carried out to optimize the support vector regression algorithm using particle swarm optimization,thereby constructing a hardness prediction model.Furthermore,characteristic data of the thermal cycle were acquired through finite element modeling of the girth weld.Input the hardness prediction model to predict the actual hardness distribution in the heat-affected zone.Results showed that the relative errors in the predicted mean hardness for fully automatic welding and combined automatic welding were 4.70%and 6.01%,respectively.The model demonstrated high accuracy and could provide guidance for optimizing welding processes,ensuring the inherent safety of high-grade pipelines.
蒋庆梅;邓丽阳;张小强;贡誉;张东;甄莹;刘啸奔
国家管网集团工程技术创新有限公司,天津 300450中国石油大学(北京) 机械与储运工程学院,北京 102249国家管网集团华南分公司,广州 510623国家管网集团工程技术创新有限公司,天津 300450中国石油大学(北京) 机械与储运工程学院,北京 102249中国石油大学(北京) 机械与储运工程学院,北京 102249中国石油大学(华东),山东 青岛 266580
矿业与冶金
X80管线钢环焊缝热影响区热模拟试验硬度预测机器学习
X80 pipeline steelgirth weld heat-affected zonethermal simulation experimenthardness predictionmachine learning
《焊管》 2026 (1)
28-35,8
国家重点研发计划"中俄管道重大风险防控与安全保障关键技术"(项目编号2022YFC3070100)应急管理部重点科技计划"油气管网系统环境安全重大风险防控关键技术研究"(项目编号2024EMST090903)北京市科协"青年人才托举工程"项目"高钢级管道环焊缝可靠性评价方法研究"(项目编号BYESS2023261).
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