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一体化与分体式爆炸箔飞片运动形态差异性分析与性能对比OA

Performance Comparison of the Motion Morphology Differences between Integrated and Split-type Exploding Foil Flyers

中文摘要英文摘要

桥箔表面直接集成飞片的一体化发火组件结构是爆炸箔产品的优化方向之一,可解决分体式结构在装配一致性上的问题,但一体化成型方式所带来的飞片运动形态差异性尚不可知,相关差异性对产品工作性能的影响程度也未有试验数据支撑,阻碍一体化爆炸箔技术的发展与优化.基于此,本研究通过数值模拟分析了一体化和分体式两种结构下飞片的运动形态,对其产生机理进行了探讨;基于非带药发火试验验证仿真结论,采用升降法进行爆炸箔产品性能对比,揭示了运动形态差异性对性能的影响程度.结果表明,一体化结构能确保飞片被快速剪切成型且呈现为平整圆片,运动过程也不易发生裂解,一体化结构下完整飞片的获得率可超过75%.一体化爆炸箔产品的最小全发火电压下降52V,且电压标准差从8.01V下降至6.08V,证明具备稳定运动形态的一体化飞片对发火具有促进作用.

The structure of an integrated initiator assembly,where the flyer is directly integrated onto the surface of the bridge foil,represents one of the optimization directions for Explosive Foil(EF),and this structure can address the issue of assembly consistency in the split-type EF component.However,the differences in the motion patterns of flyer resulting from the integrated method remain unknown,and there is no experimental data to show the impact of these differences on the performance of prod-ucts,which hinders the development and optimization of integrated EF technology.Based on this,we focuse on the differences in the motion patterns of flyer between integrated and split-type EF,aiming to reveal the extent to which the differences affect performance.The motion patterns of flyer under the two structures were analyzed and their generation mechanisms were eluci-dated by using numerical simulation methods.The simulation conclusions were verified through non-charged firing experiment and an up-and-down method experiment was used to compare the working performance of the products.The research results in-dicate that the integrated structure makes flyer be cut into a flat and round shape quickly,and is less prone to cracking during its motion.The flyer collection experimental results also show that the rate complete flyer under the integrated structure can exceed 75%.The results of the up-down method experiment reveal that the minimum full-firing voltage of the integrated product is re-duced by 52 V,with the voltage standard deviation decreasing from 8.01 V to 6.08 V.This confirms that the stable motion behav-ior of the integrated flyer enhances ignition reliability.The study demonstrates the feasibility of the integrated structure and its op-timizing effect on flyer motion behavior.

张清波;雍顺;李雅瑟;谢浚尧;周杨;王成玲;先明春

四川航天川南火工技术有限公司,四川 泸州 646000先进火工品技术创新中心,四川 泸州 646000四川航天川南火工技术有限公司,四川 泸州 646000先进火工品技术创新中心,四川 泸州 646000四川航天川南火工技术有限公司,四川 泸州 646000先进火工品技术创新中心,四川 泸州 646000四川航天川南火工技术有限公司,四川 泸州 646000

军事科技

爆炸箔一体化飞片运动形态输出性能

exploding foilintegrationflyermotion morphologyworking performance

《含能材料》 2026 (1)

60-69,10

10.11943/CJEM2025245

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