TIG电弧-熔池耦合体系传热和流动特性研究方法现状OA
Research Progress on Heat Transfer and Flow Characteristics in TIG Welding Arc-molten Coupling Systems
围绕TIG焊接中电弧-熔池耦合体系传热与流动特性,系统梳理了其核心研究方法.电弧-熔池耦合体系传热和流动特性研究包括试验研究法和数值模拟法.试验研究法是将电弧和熔池作为独立对象分别进行测量,借助压力传感器、辐射光谱分析等数据采集技术,对焊接过程中的热力耦合行为、熔池动态行为进行检测与记录,进而定量揭示电弧-熔池的传热与流动特性,但该方法难以准确表征二者之间的耦合作用机制.数值模拟法则可以实现电弧与熔池的多物理场耦合分析,通过将电弧对熔池的热力作用转化为边界条件或控制方程源项,构建电弧-熔池耦合模型.该模型可进一步揭示金属蒸气对电弧收缩、热流分布演变等的内在控制机理,但其可靠性需通过试验数据验证.当前该领域的最优研究路径为以数值模拟为主导,结合关键试验验证,通过数值模拟构建耦合体系的量化模型,揭示传热与流动的内在规律;依托试验数据验证模型精度并修正参数.二者协同能够准确表征电弧-熔池耦合体系的传热与流动特性,为TIG焊接过程的参数调控、工艺优化提供理论支撑,进而提升焊接质量与效率.
The core research methods for the heat transfer and flow of the arc-molten coupling system in TIG welding were systematically summarized.There are two types of research methods for studying the heat transfer and flow of the arc molten pool coupling system,namely experimental research method and numerical simulation research method.The experimental study measured the arc and molten pool separately as independent objects,and used data acquisition techniques such as pressure sensors and radiation spectroscopy analysis to detect and record the thermo-mechanical coupling behavior and dynamic behavior of the molten pool during the welding process,thereby quantitatively revealing the heat transfer and flow of the arc molten pool.However,this method is difficult to accurately characterize the coupling mechanism between the two.Numerical simulation can achieve multi physics field coupling analysis of arc and molten pool.By converting the thermal effect of arc on molten pool into boundary conditions or control equation source terms,an arc molten pool coupling model can be constructed.Meanwhile,this model can further reveal the inherent control mechanism of metal vapor on arc contraction,heat flux distribution evolution,etc.,but its reliability needs to be verified through experimental data.The current optimal research path in this field is dominated by numerical simulation,combined with key experimental verification,to construct a quantitative model of the coupled system through numerical simulation and reveal the inherent laws of heat transfer and flow.Verify model accuracy and adjust parameters based on experimental data.The synergy between the two can accurately characterize the heat transfer and flow characteristics of the arc-molten coupling system,providing solid theoretical support for parameter control and process optimization in TIG welding processes,thereby improving welding quality and efficiency.
李渊博;段闫昊;马蓉;侯国清
兰州交通大学 材料科学与工程学院,兰州 730070兰州交通大学 材料科学与工程学院,兰州 730070广西柳工机械股份有限公司,广西 柳州 545007广西柳工机械股份有限公司,广西 柳州 545007
矿业与冶金
TIG电弧特性熔池行为试验研究数值模拟
TIG arc characteristicsmolten pool behaviorexperimental researchnumerical simulation
《焊管》 2026 (1)
1-13,13
甘肃省自然科学基金项目"绝缘固壁约束片状钨极脉冲电弧特性与超窄间隙坡口横向收缩变形交互作用研究"(项目编号25JRRA180)中央引导地方科技发展资金项目"面向极寒工况的大型工程机械关键结构件材料研发与产业化"(项目编号 桂科-ZY24212053).
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