钢结构厚板焊接关键技术OA
Key Technologies for Welding Thick Steel Plates in Steel Structures
钢结构厚板焊接是大型工程建设的核心技术,直接决定结构安全与可靠性.我国自20世纪80年代起逐步突破厚板焊接技术瓶颈,国家体育场"鸟巢"相关焊接技术荣获国际权威奖项,标志着我国该领域技术已跻身国际领先水平.然而,当前行业内部分从业人员理论认知欠缺、技术应用不规范等问题,导致工程质量隐患与经济损失频发.基于焊接基础理论与工程实践,分析了钢结构厚板焊接机理,探讨了钢板和焊缝产生偏析的成因及其影响.重点讨论控制冷却速度(t8/5(t8/3)、t100)对焊接接头性能的重要性,详细阐述多层多道错位焊接技术在减少偏析、控制线能量和提升焊接接头综合性能方面的优势,提出"打底焊(SMAW)-填充焊(GMAW)-盖面焊(FCAW-G)"组合焊接工艺方案.研究成果为精准控制焊接缺陷、提升厚板焊接接头综合性能提供了理论依据与技术指导,对规范行业技术应用、降低工程损失具有重要实践价值.
The welding of thick steel plates is a core technology in large-scale engineering construction.Since the 1980s,China has gradually overcome the bottlenecks in thick plate welding technology.The welding technology related to the Na-tional Stadium"Bird's Nest"was awarded international authoritative awards,marking that China's technology in this field has reached an internationally leading level.However,problems such as a lack of theoretical understanding and irregular ap-plication of technology among some practitioners in the industry have led to frequent occurrences of engineering quality haz-ards and economic losses.Based on fundamental welding theories and engineering practice,this paper analyzes the mecha-nism of thick steel plate welding,discussing the causes and effects of segregation in both the base metal and weld seam.Fur-thermore,it introduces commonly used technical indicators,with a particular focus on the importance of controlling cooling rates(t8/5(t8/3),t100)for the performance of welded joints.It elaborates on the advantages of multi-layer,multi-pass stag-gered welding technology in reducing segregation,controlling line energy,and improving the comprehensive performance of welded joints.A combined welding process scheme of"backing weld(SMAW)-filler weld(GMAW)-cover pass(FCAW-G)"is proposed.The research results provide a theoretical basis and technical guidance for precisely controlling welding de-fects and enhancing the overall performance of thick plate welded joints,holding significant practical value for standardizing industry technological applications and reducing project losses.
范鹏涛;童林浪;贾宝华
美建建筑系统(中国)有限公司,上海 201103长江精工钢结构(集团)股份有限公司,浙江 绍兴 312030长江精工钢结构(集团)股份有限公司,浙江 绍兴 312030
矿业与冶金
钢结构厚板焊接偏析控制指标多层多道错位焊接组合焊接工艺
steel structure thick plate weldingsegregationcontrol indicatorsmulti-layer,multi-pass staggered weldingcombined welding process
《电焊机》 2026 (1)
81-87,7
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