增材制造原位表征:同步辐射超快X射线成像与衍射技术应用OA
In situ characterization for additive manufacturing:applications of synchrotron-based ultrafast X-ray imaging and diffraction techniques
同步辐射技术作为揭示增材制造过程中多尺度物理冶金行为的"超级显微镜",为破解增材制造"黑箱"过程提供了革命性的研究手段.本文系统综述了同步辐射在增材制造原位表征领域的应用进展:在成像方面,高时空分辨超快X射线成像技术实现了增材制造熔池、缺陷及凝固过程动态演化行为的原位观测,揭示了匙孔波动诱导气孔、马兰戈尼(Marangoni)力驱动缺陷消除等关键机理;在衍射方面,超快X射线衍射技术定量解析了增材制造快速凝固过程中的相变动力学与残余应力演变规律.进一步,本文探讨了同步辐射原位表征技术与人工智能、多物理场模拟联用的未来发展方向,并展望了其在增材制造工艺优化、缺陷智能检测及新材料开发中的应用潜力,指出该技术为推动增材制造从经验试错向机理驱动转型提供了理论基础与技术途径.
Synchrotron radiation technology serves as a"super microscope"for unveiling multi-scale physical metallurgy behaviors during additive manufacturing(AM),providing groundbreaking research tools to decode the"black box"challenges inherent in AM processes.This paper review systematically summarizes recent advances in synchrotron radiation applications for AM:in imaging,ultrafast X-ray imaging with high spatiotemporal resolution enables in situ observation of melt pool dynamics,defect formation mechanisms,and solidification behavior,revealing key phenomena such as keyhole fluctuation-induced porosity and Marangoni force-driven defect suppression;in diffraction,ultrafast X-ray diffraction quantitatively resolves phase transformation kinetics and residual stress evolution during rapid solidification.Furthermore,this work explores emerging trends in integrating synchrotron technology with deep learning and multiphysics simulations,while envisioning its potential for AM process optimization,intelligent defect detection,and novel material development.It is pointed out that such technology establishes a theoretical foundation and technical pathway for transitioning AM from empirical trial-and-error to mechanism-driven methodologies.
王瀚;张东升;杨倩;陈森;李宇宵;张兵兵;刘伟
中国航发北京航空材料研究院 3D打印研究与工程技术中心,北京 100095中国科学院高能物理研究所,北京 100049中国航发北京航空材料研究院 3D打印研究与工程技术中心,北京 100095中国工程物理研究院 流体物理研究所,四川 绵阳 621900中国科学院高能物理研究所,北京 100049中国科学院高能物理研究所,北京 100049中国航发北京航空材料研究院 3D打印研究与工程技术中心,北京 100095
数理科学
增材制造同步辐射原位表征超快X射线成像超快X射线衍射
additive manufacturingsynchrotron radiationin situ characterizationultrafast X-ray imagingultrafast X-ray diffraction
《材料工程》 2026 (1)
13-29,17
北京市杰出青年基金项目(JQ24014)国家自然科学基金项目(52175369)国家重点研发计划青年科学家项目(2021YFB3703400)
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