首页|期刊导航|表面技术|SO2对CO2埋存用P110油管材料腐蚀产物和腐蚀机制的影响

SO2对CO2埋存用P110油管材料腐蚀产物和腐蚀机制的影响OA

Effects of SO2 on Corrosion Products and Corrosion Mechanism of P110 Tubing Material Used for CO2 Storage

中文摘要英文摘要

目的 探究SO2对P110 油管钢在CO2埋存环境中的腐蚀行为及腐蚀产物膜演化机制的影响,为碳捕集与埋存(CCS)技术提供材料腐蚀防护的理论支持.方法 采用 XRD、XPS、HRTEM、EPMA、SEM 和EDS等技术对P110 油管钢腐蚀产物膜的成膜机制和腐蚀机理进行研究.结果 在 90℃、2 MPa CO2环境下,无SO2时,腐蚀产物膜主要由致密的FeCO3 晶体和少量CaCO3 组成,此时的腐蚀产物膜虽然对基体具有一定的保护性,但材料的均匀腐蚀速率仍较高.随着 SO2 含量增加,腐蚀产物膜分层现象更加明显,外层出现非晶态FeS、针状FeS2及板条状FeSO3,内层则为FeCO3和Fe3O4.当SO2的体积分数为 5%时,腐蚀产物膜中出现贯穿性裂纹,FeS和FeSO3含量显著增加.结论 SO2的引入显著提高了S元素在腐蚀产物膜中的渗透深度(从 120 μm增至 175 μm),其通过促进硫化物(FeS、FeS2)和亚硫酸盐(FeSO3)的生成,破坏腐蚀产物膜的致密性,并导致腐蚀产物膜疏松多孔,保护性下降.高温高压和酸性环境的协同作用增加了SO32-的氧化性,同时腐蚀产物膜的结构缺陷为S元素的持续氧化提供了通道,导致S元素的高价态(S4+)比例上升,进一步加剧了局部腐蚀和点蚀.

It is well known that the emission of greenhouse gases has become the main cause of climate change.These greenhouse gases include CO2,CH4,N2O,etc.Among them,the large amount of CO2 emissions caused by the combustion of fossil fuels has attracted much attention.Carbon capture and storage(CCS),as a cutting-edge technology for mitigating greenhouse gas emissions,has drawn close attention from the international scientific and technological as well as industrial communities.During the storage of CO2,carbon source impurities such as SOx,O2,NOx,and H2S are inevitably present.Once water phase precipitates,carbon steel pipelines will face severe corrosion,leading to safety accidents such as high-pressure CO2 leakage. The effects of various carbon source impurities on the metal materials corrosion behavior cannot be overlooked during the process of CO2 storage.In this work,high-temperature and high-pressure simulation tests are conducted on P110 tubing steel at 90℃with the content of carbon source impurity SO2 being 0%,2.5%and 5%respectively.Techniques such as laser confocal microscopy,SEM,EDS,EPMA,HRTEM,Raman spectrum and XPS are employed to analyze the film formation mechanisms of corrosion product layer and corrosion characteristics of P110 tubing steel.In aqueous solutions,SO2 dissolves to form H2SO3,which dissociates into HSO3-and SO32-.Under anaerobic conditions,SO32-can be reduced to S2-,reacting with Fe2+to form FeS.In highly acidic or high-SO2 environments,S2-further combines to form S22-,leading to FeS2 formation.XPS analysis reveals that the sulfur species in the corrosion product film include FeS,FeS2,FeSO3,and FeSO4.Raman spectroscopy and XRD confirm the presence of these compounds,with FeS and FeSO3 dominating at higher SO2 levels.The formation of non-protective FeSO3 and the porous nature of the film significantly reduce its protective capability,accelerating corrosion rates.The results show that when there is no SO2,the corrosion product film is mainly composed of dense FeCO3 and a small amount of CaCO3,which has certain protective properties,but the uniform corrosion rate of the matrix material is still relatively high.With the increase of the SO2 content,the delamination phenomenon of the corrosion product film gets more obvious.The corrosion products present an irregular microscopic morphology,and the lattice fringes in the flower bracket-like regions are not distinct.The outer layer shows amorphous FeS,needle-like FeS2 and plate-like FeSO3,while the inner layer consists of FeCO3 and Fe3O4.The introduction of SO2 significantly increases the penetration depth of S element in the membrane(from 120 μm to 175 μm),and leads to the corrosion product membrane becoming loose and porous,with a decline in protection.When the SO2 content is 5%,Penetrating cracks appear in the corrosion product film,and the contents of FeS and FeSO3 significantly increase.At the same time,the cooperative effect of high temperature,high pressure and the acidic environment enhances the oxidizability of SO32-.Meanwhile,the structural defects of the corrosion product film provide channels for the continuous oxidation of S elements,leading to an increase in the proportion of high-valent S elements(S4+),which further exacerbates local corrosion and pitting corrosion.

杨震;赵国仙;刘冉冉

西安石油大学 材料科学与工程学院,西安 710065西安石油大学 材料科学与工程学院,西安 710065西安摩尔石油工程实验室股份有限公司,西安 710065

矿业与冶金

P110油管钢碳源杂质SO2CO2埋存腐蚀产物膜S元素氧化

P110 tubing steelcarbon source impurity SO2CO2 storagecorrosion product filmS elements oxidation

《表面技术》 2026 (2)

50-60,11

10.16490/j.cnki.issn.1001-3660.2026.02.005

评论