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基于物性遗传的钢锭铸锻全过程数值模拟OA

Numerical Simulation of Overall Casting and Forging Processes for a Steel Ingot Based on the Inherited Physical Properties

中文摘要英文摘要

基于凸包方法及Python语言,编写了钢锭缩孔和缩松区域筛选与重构程序,实现了物性遗传的铸造锻造全过程数值模拟.通过铸造模拟软件数据结果".unv"提取满足阈值要求的坐标节点,根据凸包算法重构特征区域的几何实体,并输出锻造模拟软件可读取的STL文件.钢锭铸造锻造全流程数值模拟结果表明,凝固过程形成的缩孔和缩松区域在变形过程中边界轮廓清晰.锻造压下率较小时(12%),缩孔和缩松的体积变化率不大;压下率达到21.74%时,缩松区域的体积变化率大于2.7%,可导致细小孔洞闭合.

By using of the convex hull method and the Python language,a screening and reconstruction program for the shrinkage cavity and shrinkage porosity of steel ingot was developed,and the numerical simulation of overall casting and forging processes based on the inherited physical properties was realized.The coordinate nodes meeting the threshold requirements were extracted from the.unv format file of the casting simulation software,and the geometric entities of the feature regions were reconstructed using the convex hull algorithm,generating an STL output file readable by the forging simulation software.The numerical simulation results of casting-forging chain processes indicate that the boundary contours of the shrinkage cavity and shrinkage porosity regions formed during solidification process remain clear during the deformation process.When the reduction rate is relatively low(12%),the volume variation rate of the shrinkage cavity and shrinkage porosity changes little.Whereas when the reduction rate reaches 21.74%,the volume variation rate of the shrinkage porosity area is greater than 2.7%,enabling the closure of tiny voids.

关杉翰;邱昊岳;沈厚发

清华大学材料学院,北京 100084清华大学材料学院,北京 100084清华大学材料学院,北京 100084

矿业与冶金

钢锭铸锻全过程数据传递数值模拟缩孔缩松

steel ingotchain process of casting and forgingdata transfernumerical simulationshrinkage cavity and shrinkage porosity

《铸造》 2026 (1)

22-27,6

10.27014/j.cnki.zhuzao.2026.0004

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