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重型柴油机缸体用蠕墨铸铁边界磨损行为研究OA

Investigation of Boundary Wear Damage Behaviors of Vermicular Graphite Cast Iron Applied for Heavy-Duty Diesel Engine Cylinder Block

中文摘要英文摘要

通过添加不同Fe-Si-Mg蠕化剂,制备出蠕化率分别为10%、53%和100%的蠕墨铸铁.利用Rtec-MFT5000型磨损试验机模拟活塞环组与缸体间的边界摩擦磨损行为.结果表明:蠕化剂添加量为0.102wt.%时,可获得蠕化率100%的蠕墨铸铁,其磨损率为0.138 × 1015 m3·N-1·m-1.随蠕化率升高,材料耐磨性下降约40.8%.磨损过程中脱落的石墨颗粒改变了边界层与铸铁间的润湿性,接触角从23.713°降低至13.870°,降幅约41.5%,从而削弱了边界层的减摩作用.磨损机制以显微切削为主,疲劳剥落为辅;随着蠕化率增加,犁沟加深,表面粗糙度降低3.6%.

Vermicular graphite cast irons(VGIs)with vermicularity values of 10%,53%,and 100%were fabricated by adding varying amounts of Fe-Si-Mg vermicularizing agents.The boundary friction and wear behavior between the piston ring assembly and the VGI cylinder block was simulated using an Rtec-MFT5000 tribometer.The results indicate that a VGI with 100%vermicularity is achieved with the addition of 0.102 wt.%vermicularizing agent,which exhibits a specific wear rate of 0.138×10-15m3·N-1·m-1.The wear resistance of the VGI is decreased by approximately 40.8%with increasing vermicularity.The worn-off graphite particles alter the wettability between the boundary layer and the VGI surface,evidencing by a decrease in the contact angle from 23.713° to 13.870°,a reduction scale of approximately 41.5%,which consequently impairing the friction-reducing function of the boundary layer.The dominant wear mechanism is identified as micro-cutting,accompanied by fatigue spalling.Furthermore,with increasing vermicularity,the depth of the ploughing grooves is increased,and the surface roughness is decreased by 3.6%.

陈波;周杰;周亮;郑宝超

吉林机电工程学校,吉林省吉林市 132101上海交通职业技术学院港航工程学院,上海 201900昌江万邦检测服务有限公司,海南昌江黎族自治县 572700暨南大学,化学与材料学院,广东 广州 510632

矿业与冶金

蠕墨铸铁边界磨损蠕化率润湿角

vermicular graphite cast ironboundary wearvermicularitycontact angle

《铸造》 2026 (1)

14-21,8

西安交通大学陆文华方直铸造基金(LWHSFT24002).

10.27014/j.cnki.zhuzao.2026.0003

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