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全成形横编头盔的三维仿真OA

3D simulation of full-form flat-knit helmet

中文摘要英文摘要

为提高头盔设计的精准度和效率,通过WebGL图形渲染技术,探索了全成形横编头盔壳体预制件的三维仿真技术.首先分析了头盔壳体预制件的结构特点和全成形横编的编织原理,确定了仿真模型的关键参数和边界条件.然后利用CLO3D软件构建头盔壳体预制件的三维模型,最后通过基于局部参考系的网格曲面变换矩阵生成方法对网格模型进行变换得到三维仿真效果.结果表明,与传统的试错设计方法相比,三维仿真技术能够大幅减少设计周期和成本,提高设计效率.研究结果可为头盔的优化设计提供参考.

As modern industrial design continues to raise the bar for product performance and aesthetics,helmet design not only needs to fulfill basic protective functions but also must consider lightweight construction,comfort,and personalized requirements.In this context,full-form flat knitting technology,with its unique advantage of one-piece forming,offers a new solution for the design and manufacture of helmet preforms.To meet the escalating market demand for high-performance helmets while enhancing design efficiency and precision,the introduction of computer graphics technology has brought about revolutionary changes in the field of helmet design.The full-form flat knitting technology enables seamless one-piece forming of helmet preforms,while 3D simulation technology further improves the production efficiency of helmet shell preforms,driving innovative development in the helmet design sector and providing robust support for the upgrading and replacement of helmet products.It also provides new ideas and methodologies for the advancement of textile CAD technology,fostering a deep integration of computer graphics with textile processes.Through the application of simulation systems,designers can visually observe the knitting process and morphological changes of helmet preforms,verify the feasibility of design proposals,and provide theoretical support and optimization suggestions for actual production. Prior to conducting 3D simulation,it is necessary to conduct an in-depth analysis of the structural characteristics of helmet shell preforms and the knitting principles of full-form flat knitting.This analysis helps to clarify the key parameters and boundary conditions for the simulation model,thereby laying a solid theoretical foundation for subsequent modeling and simulation work.During the modeling process,CLO3D software is primarily utilized to construct both 2D and 3D models of the helmet shell preform.CLO3D software,with its powerful modeling and simulation functions,can efficiently handle the design and transformation of complex curved surfaces.Through precise matching of 2D design data with the triangular face indices in the 3D OBJ model,a smooth and accurate transformation from 2D panels to 3D curved surface models can be achieved,ensuring high precision and realism of the model.This process not only improves modeling efficiency but also provides a high-quality geometric model for subsequent simulation analysis. During the simulation implementation phase,by utilizing the C#programming language and WebGL technology,different organizational structures are selected for the design and 3D simulation of helmet shell preforms based on various usage scenarios and protective requirements of helmets.For example,for lightweight sports helmets,a breathable and lightweight structure such as an air layer-tuck-weft insertion structure can be selected.In contrast,for industrial safety or military helmets,a high-density,high-strength double rib-tuck-weft insertion structure can be used.This simulation-based design method can not only significantly improve design efficiency,but also provide a scientific basis for actual production and reduce trial-and-error costs.

迟传贝;蒋高明;顾文敏;刘海桑;李炳贤

江南大学针织技术教育部工程研究中心,江苏 无锡 214122江南大学针织技术教育部工程研究中心,江苏 无锡 214122江南大学针织技术教育部工程研究中心,江苏 无锡 214122江南大学针织技术教育部工程研究中心,江苏 无锡 214122江南大学针织技术教育部工程研究中心,江苏 无锡 214122

轻工纺织

横编全成形头盔建模局部编织三维仿真

full-form flat knittinghelmet modelinglocal knitting3D simulation

《现代纺织技术》 2026 (1)

59-66,8

无锡市基础研究项目(K20241032)中央高校基本科研业务费专项资金资助项目(JUSRP202501003)

10.12477∕j.att.202503025

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