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基于3D线结构光技术的烟支端面缺陷检测方法OA

A 3D line structured light technology for defect detection at cigarette tobacco ends

中文摘要英文摘要

针对卷烟端部缺陷识别中无法量化及主观性强的问题,提出了一种基于3D线结构光技术的烟支端面缺陷检测方法.利用线结构光传感器构建三维形貌扫描平台,通过线扫方式获取烟支端面三维点云数据,并建立空头、触头与烟丝外露缺陷的数学量化模型.结果表明,该方法平均测量误差小于1.000%,多次重复测量的相对标准偏差(RSD)小于1.000%.在对30款市售牌号卷烟样品的实测中,空陷深度为0.326~0.782 mm,空陷截面比为0.159~0.367;触头深度为0~0.725 mm,触头长度占圆周比为0~0.283;烟丝外露长度为0.356~1.387 mm.该方法可有效实现多类型缺陷的精确量化,反映出不同牌号卷烟在端部质量控制方面的差异,为卷烟端部缺陷检测提供一种高精度、可量化的三维检测方法.

To address the issue of unquantifiability and subjectivity in the identification of defects at the cigarette tobacco end,a method for detecting tobacco end defects based on 3D line structured light technology was proposed.A 3D morphology scanning platform was constructed using a line structured light sensor to acquire three-dimensional point cloud data of tobacco end through line scanning.Mathematical quantification models for defects including loose ends,sunken ends,and protuberant ends were established.The results showed that the average measurement error of this method was less than 1.000%,and the relative standard deviation(RSD)of multiple repeated measurements was also less than 1.000%.Tests on 30 commercially available cigarette brands of different circumferences yielded the following defect parameter ranges:loose end depth(0.326-0.782 mm),the ratio of loose end sectional area to the tobacco end area(0.159-0.367),sunken end depth(0-0.725 mm),the ratio of sunken end length to tobacco end circumference(0-0.283)and height of protuberant tobacco end(0.356-1.387 mm).This method effectively achieved accurate quantification of multiple types of the end defects,reflecting the differences in tobacco end quality control among different cigarette brands,and providing a three-dimensional detection method with high-precision and quantifiability for tobacco end defect detection.

牛芳芳;陈震;周明珠;王澍;董浩;黄华;朱建灰;俞杭杰;周炜;席攀攀;郑闪闪;张博;潘著

浙江中烟工业有限责任公司,杭州市西湖区科海路118号 310024浙江中烟工业有限责任公司,杭州市西湖区科海路118号 310024国家烟草质量监督检验中心,郑州高新技术产业开发区翠竹街6号 450001中国科学院合肥物质科学研究院,合肥市庐阳区蜀山湖路350号 230031国家烟草质量监督检验中心,郑州高新技术产业开发区翠竹街6号 450001浙江中烟工业有限责任公司,杭州市西湖区科海路118号 310024中国科学院合肥物质科学研究院,合肥市庐阳区蜀山湖路350号 230031浙江中烟工业有限责任公司,杭州市西湖区科海路118号 310024浙江中烟工业有限责任公司,杭州市西湖区科海路118号 310024浙江中烟工业有限责任公司,杭州市西湖区科海路118号 310024浙江中烟工业有限责任公司,杭州市西湖区科海路118号 310024浙江中烟工业有限责任公司,杭州市西湖区科海路118号 310024浙江中烟工业有限责任公司,杭州市西湖区科海路118号 310024

轻工纺织

烟支端面缺陷线结构光三维重建缺陷量化模型

Tobacco end defectLine structured light3D reconstructionDefect quantification model

《烟草科技》 2026 (1)

59-67,9

浙江中烟工业有限责任公司科技项目"卷烟烟支端面物理缺陷智能检测方法和计量溯源技术研究"(ZJZY2023A017).

10.16135/j.issn1002-0861.2025.0349

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