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上止漏环间隙尺寸对水泵水轮机运行稳定性的影响分析OA

Analysis on influence of upper seal clearance width on operational stability of pump-turbines

中文摘要英文摘要

为了探究上止漏环间隙尺寸对水泵水轮机运行稳定性的影响机制,建立了包含毫米级密封间隙的三维多尺度全流道模型,通过对比五组无量纲间隙尺寸在50%、80%、100%负荷工况下的流场特性、压力脉动及水动力性能,发现间隙较大会加剧转轮上冠泄压侧二次流泄漏涡强度,导致顶盖径向力波动增大,压力脉动幅值升高,极端情况下可升高15%,但可降低轴向水推力,高负荷工况可降低0.8%;间隙减小虽能抑制泄漏涡并稳定流态,但会增大轴向推力,不过增量有限,满负荷工况增大不足 0.1%;间隙调整对高负荷工况影响显著,而中低负荷时叶道涡增强易诱发水力失稳.研究揭示了间隙尺寸与动态载荷的关联机制,提出了在 0~20%之间适当减小上止漏环间隙以提高额定工况运行稳定性的工程应用建议,为优化密封设计、平衡轴向推力与振动控制提供了理论依据.

This study develops a new three-dimensional multi-scale full-passage model of a pump-turbine that incorporates its millimeter-level sealing clearances,exploring the influence mechanism of its upper clearance width on operational stability.This study conducts numerical simulations of the flows for the five different dimensionless clearance widths for 50%,80%,and 100%load conditions,focusing on comparison of the characteristics of flow structures,pressure pulsation,and hydrodynamic performance.It was found that wider clearances intensify secondary flow leakage vortices on the pressure suction side of the runner's upper crown.This leads to increasing fluctuations in the radial force on the top cover and higher pressure-pulsating amplitudes,which may rise by up to 15%in the extreme conditions.However,wider clearances reduce the axial thrust of the flow,with a reduction of 0.8%observed for high-load conditions.Conversely,narrower clearances help suppress leakage vortices and stabilize the flow,but result in an increase in the axial thrust at an minimal increment though-less than 0.1%for the full load conditions.Clearance adjustment significantly affects performance for high-load conditions,whereas for medium-or low-load conditions,the strengthening of blade passage vortices tends to induce hydraulic instability.This study has elucidated the mechanism of correlation between clearance widths and dynamic loads,and given a recommendation for engineering application-a moderate reduction of the upper seal clearance in the 0-20%range for enhanced operational stability under the rated conditions.This would lay a basis for optimizing sealing design,balancing axial thrust,and controlling vibration.

杜贻钊;李晓波;汤嘉伟;于韵宽;郑源;阚阚

河海大学 电气与动力工程学院,南京 211100内蒙古电力(集团)有限责任公司 内蒙古电力科学研究院分公司,呼和浩特 010020河海大学 农业科学与工程学院,南京 211100河海大学 电气与动力工程学院,南京 211100河海大学 电气与动力工程学院,南京 211100河海大学 电气与动力工程学院,南京 211100

能源科技

水泵水轮机上止漏环间隙运行稳定性压力脉动轴向水推力泄漏涡

pump-turbineupper seal clearanceoperational stabilitypressure pulsationaxial hydraulic thrustleakage vortex

《水力发电学报》 2026 (1)

1-10,10

国家自然科学基金面上项目(5237908652271275)江苏省创新支撑计划国际科技合作项目(BZ2023047)

10.11660/slfdxb.20260101

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