首页|期刊导航|丝绸|热动力学驱动的涤棉废弃物PET分离与表征研究

热动力学驱动的涤棉废弃物PET分离与表征研究OA

A study on the thermodynamically driven separation and characterization of PET from polyester-cotton waste

中文摘要英文摘要

由于消费者历年购入的大量服装处于长期闲置状态,其中蕴含的聚酯纤维(PET)作为可循环再生的优质资源亟待高效回收.本文基于热动力学驱动的加热分离技术,设计了一套加热分离装置,结合热重分析、红外光谱、差示扫描量热法和高效液相色谱等多种表征手段,系统研究分离产物的理化特性.本研究的创新性在于通过热动力学方法成功实现涤棉混纺织物的高效分离,为废旧纺织品绿色回收与高值化利用提供新技术路径.试验结果表明,分离所得PET组分与原样涤纶在热稳定性、官能团组成及熔融行为等方面高度一致,验证了该技术的有效性.同时,通过试验设计(DOE)及响应曲面优化,确立加热温度、时间及样品质量对分离效率具有极其显著影响(P<0.000 1).获得样品质量为2 g时,最优工艺参数为加热温度300℃、加热时间 117 min,分离效率可达 68.54%.

With the continuous growth in global textile consumption,the issue of recycling and reusing waste textiles has become increasingly prominent.As one of the most widely used blended materials,polyester-cotton blended fabrics present significant challenges in waste management.Traditional methods such as chemical,enzymatic,and physical separation techniques suffer from low efficiency,environmental pollution,or high costs in separating polyester-cotton blended fabrics.Therefore,developing an efficient,environmentally friendly,and industrially scalable separation technology has become a research priority.This study is based on thermodynamic principles and has designed a heating separation technology aimed at achieving efficient separation of polyester-cotton blended textiles.The physical and chemical properties of the separated products are systematically evaluated to provide new pathways for the green recycling and high-value utilization of waste textiles. This study used polyester-cotton blended textiles(65%cotton/35%polyester)as experimental materials and designed a heating separation device.By precisely controlling the temperature,the polyester(PET)was melted,while the cotton fibers decomposed at high temperatures,achieving selective separation.The experiment employed multiple characterization techniques,including thermogravimetric analysis(TGA),infrared spectroscopy(IR),differential scanning calorimetry(DSC),and high-performance liquid chromatography(HPLC),to systematically analyze the thermal stability,functional group composition,melting behavior,and oligomer content of the separated products.Additionally,key process parameters such as heating temperature,time,and sample mass were optimized using experimental design(DOE)and response surface methodology(RSM)to enhance separation efficiency. The results showed that the separated PET components exhibited high consistency with the original PET in terms of thermal stability,functional group composition,and melting behavior.TGA analysis showed that the onset decomposition temperatures of the two were 402℃and 413℃,respectively,with the maximum weight loss rates occurring around 441℃.In the IR spectra,the characteristic absorption peaks of the separated products(such as the C=O bond stretching vibration at 1 710 cm-1)perfectly matched those of the original polyester,indicating that the heating process did not damage the chemical structure of PET.DSC testing revealed that the melting temperature of the separated products(254℃)was slightly lower than that of the original PET(258℃),which may be attributed to partial chain breakage of PET molecules due to high-temperature treatment.HPLC analysis further confirmed that the oligomer content in the separated products was approximately 1%,consistent with the oligomer content range(0.5%-3%)of the original PET. Through response surface optimization,the optimal process parameters were determined:heating temperature of 300℃,heating time of 117 minutes,and sample mass of 2 grams,and a separation efficiency of 68.54%was achieved.Analysis of variance indicated that heating temperature,time,and sample mass all had extremely significant effects on separation efficiency(P<0.000 1).Among these,heating time exhibited a nonlinear relationship with separation efficiency,which is closely related to PET's melting kinetics(Avrami index 2-3)and cumulative thermal degradation effects.Additionally,increasing sample mass prolongs thermal penetration time,leading to increased temperature gradients and thereby affecting separation efficiency. The innovation of this study lies in the first application of thermodynamically driven heating separation technology to the separation of polyester-cotton blended textiles.The high purity of the separation products was verified through multiple characterization methods,and process parameters were optimized through experimental design,providing a reliable basis for industrial application.This technology offers advantages such as simple operation,environmental friendliness,and efficient separation,opening new avenues for the resource utilization of waste textiles.Future research could further explore the separation patterns of large-scale samples,optimize device design to enhance separation efficiency,and assess the economic viability and scalability potential of this technology.

耿慧茹;梁帅童;王际平

上海工程技术大学 纺织服装学院,上海 201600上海工程技术大学 纺织服装学院,上海 201600||上海纺织化学清洁生产工程技术研究中心,上海 201600上海工程技术大学 纺织服装学院,上海 201600||上海纺织化学清洁生产工程技术研究中心,上海 201600

化学化工

涤棉混纺织物分离技术热动力学响应曲面法回收利用

polyester-cotton blended fabricseparation technologythermodynamicsresponse surface methodologyrecycling

《丝绸》 2026 (1)

78-85,8

国家自然科学基金青年项目(22108169)上海市青年科技英才扬帆计划项目(21YF1416000)浙江省清洁染整技术研究重点实验室开放基金项目(QJRZ2205)

10.3969/j.issn.1001-7003.2026.01.009

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