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基于ANSYS的给水泵最小流量调节阀结构优化OA

Structural Optimization of the Minimum Flow Regulating Valve for Feed Water Pump Based on ANSYS

中文摘要英文摘要

针对高温高压工况下最小流量调节阀内部介质易产生闪蒸和汽蚀现象,从而导致阀体部件表面材料剥蚀、使用寿命降低的问题,提出了一种基于多级涡流降压结构的流体控制原理的改进方案.该方案结合了结构创新与材料优化,通过增加调节阀头、在阀芯头部堆焊STL合金、增设进口多孔阀座,并对最小流量调节阀内的主要部件材料进行重新选型,构建了优化后的最小流量调节阀模型.为验证改进方案的有效性,利用ANSYS中的Fluent模块对优化后的阀门进行了仿真分析.仿真结果表明,优化后的最小流量调节阀内部流速分布更加均匀,整个流量调节阀内部的介质流速稳定在1.12×103 m/s附近;同时,逐级降压能力显著提升,优化后的阀芯后2级压力约为前4级最大压力的50%,有效缓解了闪蒸和汽蚀现象.这些结果不仅验证了改进方案的正确性和实用性,还为高温高压工况下最小流量调节阀的设计与优化提供了理论依据和技术支持.

Under high temperature and high pressure working conditions,the internal medium of the minimum flow control valve is prone to flash evaporation and cavitation,which can easily lead to the erosion of the surface material of the valve body components and reduce the service life of the valve.In order to effectively solve this technical problem,based on the fluid control principle of multi-stage eddy current pressure reduction structure,systematic optimization is carried out on the key components in the valve through the improvement scheme combining structural innovation and material optimization,including:adding the regulating valve head,surfacing STL at the spool head,adding the imported porous valve seat,and re-selecting the materials of the main components in the valve.The simulation analysis on ANSYS Fluent of the improved valve is carried out,and the results show that the internal flow velocity field distribution of the optimized minimum flow control valve is more uniform,flow speed of the medium inside the flow control valve is stable around 1.12×103 m/s,and the step-by-step pressure reduction capacity is improved,secondary grade pressure at the optimized valve core is only 50%among the maximum pressures of the first four grades,which effectively improved the flow control and energy-saving performance,and provides a reliable guarantee for the long-term safe operation of industrial equipment.

王朵;喻洪平;莫莉;袁容;李建军;李强;杨黄亮;皮杰斌

成都大学机械工程学院,成都 610106成都大学机械工程学院,成都 610106成都大学机械工程学院,成都 610106成都大学机械工程学院,成都 610106四川航天烽火伺服控制技术有限公司,成都 611100成都大学机械工程学院,成都 610106成都大学机械工程学院,成都 610106成都大学机械工程学院,成都 610106

机械制造

最小流量调节阀多级涡流降压优化设计

minimum flow control valvemulti-stage eddy current depressurizationoptimization design

《机电工程技术》 2026 (1)

43-47,5

国家自然科学基金(52175130)

10.3969/j.issn.1009-9492.2026.01.008

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